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maciekb2002
maciekb2002 New Reader
2/8/17 10:33 p.m.

Actually I was waiting for friend of mine last evening , had nothing to do for 2 hours so I grabbed intake and started playing with it.
I was missing injector insulators , they came in couple days ago. Green low impedance injectors were installed . I have to make 4 fuel rail mounts, old ones had to be removed. So slowly going forward. Looks like Cable throttle system will be the easiest way to go.

Couple weeks ago placed an order for lower and 25% stiffer front suspension springs . It will take couple more to have them made.

Today finally BMW drive shaft yoke was dropped off I will have it all done next week . Had to spin 3 inserts to adapt smaller bolt to larger holes.

 photo IMG_20170206_173846_zpspqbczp8d.jpg  photo IMG_20170206_173957_zps7quvw0k8.jpg  photo IMG_20170206_174012_zpswqfympnx.jpg  photo IMG_20170206_174706_zpsyxidaltg.jpg  photo IMG_20170206_174711_zpswxqaawgi.jpg

NoPermitNeeded
NoPermitNeeded Reader
2/9/17 9:07 a.m.

So glad to see more progress; this build is one of my favorites

Jroc
Jroc
2/9/17 1:43 p.m.

This build is great, keep up the good work, dump as many pictures as you would like

maciekb2002
maciekb2002 New Reader
2/10/17 10:20 p.m.

Some progress on ITB. Made plugs for injector holes. Next part will be SS brackets for rail and brackets holding L and R side together .

 photo IMG_20170210_084013_zpsto1ct8dv.jpg  photo IMG_20170210_084021_zpsnlu61mlm.jpg  photo IMG_20170210_084025_zpslra2fppw.jpg  photo IMG_20170210_130744_zpsnmsulson.jpg  photo IMG_20170210_130748_zpsfkj5pk0q.jpg  photo IMG_20170210_153134_zpslyewp2ae.jpg  photo IMG_20170210_153142_zps1dafferc.jpg  photo IMG_20170210_153148_zpsgm1xmms7.jpg  photo IMG_20170210_154711_zpstl25icfc.jpg

Bill Mesker
Bill Mesker New Reader
2/10/17 10:32 p.m.

In reply to maciekb2002:

I've always liked the stacked injection systems. And to be completely honest with you I am very jealous of this project.

maciekb2002
maciekb2002 New Reader
2/11/17 7:46 p.m.

Brackets all done .

 photo IMG_20170211_173341_zps1uo9os6g.jpg  photo IMG_20170211_173352_zpsqgxfyceo.jpg  photo IMG_20170211_174220_zps8tbqebtw.jpg  photo IMG_20170211_174259_zpswc12jhrb.jpg

Dusterbd13
Dusterbd13 PowerDork
2/11/17 8:44 p.m.

That is seriously sexy. Wanna make me one for a small block mopar?

maciekb2002
maciekb2002 New Reader
2/11/17 8:47 p.m.

I will paint it and finish up all the welds ETC. No color plans yet. And hopefully it will perform as good as it looks

Lambo_Rambo
Lambo_Rambo New Reader
2/12/17 12:36 a.m.

You will dyno tune it right? My M119 already has megasquirt but I havent dyno tuned it, it is completely stock besides the ignition system, I'm very interested to see the gains from the ITBs

maciekb2002
maciekb2002 New Reader
2/15/17 6:27 p.m.

I will be running Autronic . Yes it will be tuned .

Today Made some Fly filters Really happy the way it came out Had time to Pick up drive shaft from the shop.

 photo IMG_20170215_133541_zpssz9ijgaj.jpg  photo IMG_20170215_133549_zps89i73jj6.jpg

maciekb2002
maciekb2002 New Reader
2/26/17 6:23 p.m.

Spring time is here  photo IMG_20170225_164806_zpsfcoklawe.jpg

akylekoz
akylekoz Reader
2/27/17 6:20 a.m.

Why is that little orange car always staring at those throttle bodies. What does that grin on its face mean? Keep an eye on that one, I don't trust it.

maciekb2002
maciekb2002 New Reader
2/27/17 7:13 p.m.

old 911 with crappy mechanical fuel injection . That's why is angry. It's has lungs but mouth is not big enough to breath

maciekb2002
maciekb2002 New Reader
2/27/17 7:15 p.m.

I had some free time to switch one side today . This is the effect . Very happy with outcome and its stiffer but not hard as a rock

 photo IMG_20170227_134052_zps2xxs6xv7.jpg  photo IMG_20170227_125958_zpsftow7suj.jpg  photo IMG_20170227_170402_zpsfmafxu9t.jpg

maciekb2002
maciekb2002 New Reader
2/28/17 6:55 p.m.

Front spring installation is officially done. Fenders will require to get little notches for the rubber . I will let them saddle in then radiator and all the engine accessories need to be install . Then I'll begin on the wide body. Tires are sticking out about 2 inches which gives me almost perfect guide lines for a fenders.

 photo IMG_20170228_161548_zps9rbqpnmg.jpg  photo IMG_20170228_141036_zpsgfq6qzos.jpg  photo IMG_20170228_141009_zpsykmxfkcs.jpg  photo IMG_20170228_141015_zpsp4cwmk7t.jpg  photo IMG_20170228_141027_zpska87hbkg.jpg

maciekb2002
maciekb2002 New Reader
3/5/17 2:45 p.m.

On Saturday I took care of the problematic timing issues with m119 engines . Replace timing chain guides . It went so smooth that I started test fitting throttle bodys and power steering pump  photo IMG_20170304_135926_zpsk8scc5k2.jpg Those are the issues that those engine have New cam cover were installed for better looks and power steering mount clearance .

 photo IMG_20170304_154536_zps8wdnyqfq.jpg  photo IMG_20170304_154542_zpsfiddyjco.jpg  photo IMG_20170304_154545_zpstujrdlhn.jpg  photo IMG_20170304_164611_zps9yzauft6.jpg  photo IMG_20170304_164618_zps9qhwevx9.jpg

Engine needs to be lower about an 1 inch . Throttle bodys almost touch the hood and drive shaft needs that extra one to clear the tunnel.

I made a quick cut and flared the lip on the fenders for tire clearance.  photo IMG_20170304_162244_zpscsfnugwy.jpg

Rwd4evr
Rwd4evr New Reader
3/9/17 11:11 p.m.

In reply to maciekb2002:

Just found this thread, love it. I'm working on a m119 powered w111 220b. Just to let you know, the r129 and w124 m119 have a front sump two peice pan that is almost the identical shape as the original front sump m117 two peice that was in w108 cars. Also, was the Volvo flywheel the correct centerbore and bolt pattern?

maciekb2002
maciekb2002 New Reader
4/4/17 8:57 p.m.

Lately didn't have to much time to work on the pig . I got Microsquirt engine management , good polyurethane engine mounts. I will try to final position the engine and tranny . In the mid time stated working on engine harness , trigger wheel and pick up sensor .

 photo KIMG0042_zpsehj631qz.jpg  photo KIMG0043_zpsycffkz3b.jpg  photo KIMG0044_zpsmnpnrbtt.jpg  photo KIMG0046_zpshyvfkqso.jpg

Rwd4evr
Rwd4evr New Reader
4/12/17 2:08 a.m.

did you buy that reluctor wheel or fab it? what is the volvo crank pattern?

maciekb2002
maciekb2002 New Reader
4/14/17 9:50 p.m.

Volvo used 60-2 , that is on a flywheel . This wheel came from megasquirt suppler. wheel pattern is 36-1 I just cut out the inside to make it fit on to the stock m117 engine crack pulley .

Rwd4evr
Rwd4evr New Reader
4/16/17 9:07 p.m.

I meant the bolt pattern to attach the flywheel to the crank. I know the m119 pattern, 40mm radius with one on 38mm, 55mm Centerbore. What was the Volvo?

maciekb2002
maciekb2002 New Reader
5/3/17 9:21 p.m.

I have some updates. Let's consider that drive train is all bolted on together . When I put the tranny in gear and turn the crank pulley with long bar wheels are turning , whats even better in the correct direction . Drive shaft is connected and all bolted on . Had an issue with center bearing not aligning up with rubber damper on bmw drive shaft set up . After remaking engine mount got it perfectly straight. While trying to achieve that engine had to be move much closer towards driver side. Very soft factory engine mounts were replaced with double polyurethane set up . Practically was a bolt on application .

 photo KIMG0155_zpskhld2rzu.jpg  photo KIMG0157_zpscu9zmntv.jpg

New heavier engine mounts. Pure steel .

 photo KIMG0153_zps3z150ftl.jpg  photo KIMG0154_zpsmcaeavat.jpg

And the beauty sitting on the blocks . Tomorrow I will be finishing tranny cross member .

I want to be able to move the pig on its own power before flighing out to Europe on 19th this month

 photo IMG_20170502_085803_zpskwcpvsqe.jpg  photo IMG_20170502_090007_zps1yihvpzm.jpg

Hungary Bill
Hungary Bill GRM+ Memberand UberDork
5/3/17 11:24 p.m.

WOW, what a thread!

Your fabrication skills are amazing, the car is beautiful, and I'm digging this build.

Cheers!

maciekb2002
maciekb2002 New Reader
5/6/17 8:21 p.m.

Gas tank was removed yesterday . Monday Acme radiators is picking it up for acid bath . It's not horrible but defiantly not usable in current condition .

Trans cross member is compete and installed .

Played today with clutch connection a little . I will needed to have made a custom flex line between master and line on the tranny

maciekb2002
maciekb2002 New Reader
5/9/17 7:10 p.m.

Today I got clutch line made up, installed and tested . Officially we got a working clutch , it is very foot friendly. Feels just like my stock s60r clutch. I think I have little to much free play at master push rod . Will get that adjusted later . Now working on fuel pumps , 93 500sel set up will need one bracket to be modified . Looks very simple . Fuel lines to rail will need to be made , This should be done by the end of the week . pics tomorrow

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