dasVdub None
Oct. 18, 2013 10:57 p.m.

Let me start this off by saying I know my welding is terrible. I'm learning cut me some slack ;). Also this is a ultra low-budget build and far from being finished.

I wanted something I could autocross and it kind of evolved into being a turbo project. At this point it is a version 1 hobble-it-together-for-cheap proof of concept. I always had the intention to pull it apart and re-do some of my welding/fabrication once I had a better idea of what I'm doing. I pretty much just roughed this whole project out to see if I could do it. Now that it is up and working it's time to do some improvements.

So currently I am running 5PSI on a TD04 knock-off with a rebuilt core. The motor is the stock 2.5L m20 with stock injectors and Megasquirt 1 running mstweak. The intercooler and wastegate are both ebay crap. There are no good angles of this car in current form. It's definitely a beater.

Im running a spartan wideband o2 from 14point7. If you need a wideband and have a guage/megasquirt already I would recommend this one. It's very accurate and was a good deal at $105. The stock manifold is cast steel which I was able to flip upside down and weld into the turbo manifold. Super ugly but it's air tight and has held up so far. But seriously I would not do this again the ports are offset because the bolt holes are not symmetrical. I ended up having to weld the bolt holes closed and redrill to make it line up correctly.
Turbo installed in the car. for the first time. Cheap ebay intercooler and some brackets I threw together. I had to remake the turbo drain 3 times. I started off with 1/4inch copper tubing and flare connectors. That was way to small, this is the 3rd version with 1" black tubing welded to a plate that mates with the turbo drain. That drain tube threads into this 1" flex pipe. I think it was designed for hot water heaters. Notice the JB weld on the pan. This is the main reason i want to pull the engine and transmission. I'm going to weld up another pan which would be easier with the engine upside down out of the car.

My tach would not play nice with megasquirt so I bought a 2" pod tach just for the time being. It was like $18 online. The EGT and Boost are hotglued in the cluster I didn't have time to make mounts i wanted to drive it! Engine bay put back together almost drivable at this point.

So it works and is pretty fun at 5psi. Now it's time to pull it all apart pull the motor out and do some major cleanup and improvement. (like un-plastidipping it)

dasVdub New Reader
Oct. 18, 2013 11:28 p.m.

I have a waterpump, thermostat and tie rod ends coming from pelican, and some metric blue cap bolts from McMaster. I'm pulling the motor this weekend ill post a bunch more pictures when its out.

Oct. 18, 2013 11:33 p.m.

Looks rough, but sounds like fun! I love beater projects (I have one myself)! Good luck!

dasVdub New Reader
Oct. 18, 2013 11:54 p.m.

thanks, love your z project btw. I've wanted a 240 or 280 for forever. They are hard to come by here.

dasVdub New Reader
Oct. 19, 2013 12:39 p.m.

Today's progress. Tore out my dash to remove my leaking heater core. Didn't go as smoothly as i'd like. Old plastic likes to disintegrate. didn't realise how blurry this one was

Bonus! was able to remove one piece of the original harness. Only like 200 more feet of wiring to cleanup. While I was in there I pulled out the trip computer and what I can only guess is the cruise control module. Dash out and all vents poked out. Replaced the tach with another unit and removed the MPG gauge. I'll have to cut out a plate to cover the opening before i'm all done. Quick and dirty gauge and switch panels. Attached via hotglue. I'll make some L brackets eventually. Or maybe not. Function over form is the theme of this build.

dasVdub New Reader
Oct. 19, 2013 5:09 p.m.

Just pulled the motor. It was less painful than I thought it would be. I was able to do it solo in about 2 hours.

m4ff3w UltraDork
Oct. 19, 2013 9:43 p.m.

I dig it!

dasVdub New Reader
Oct. 20, 2013 1:38 p.m.

thanks! I have been looking at turbo setups and it just occured to me how important an expansion after the turbo is. I have a 2" downpipe whereas a stock audi tt 2.5 has a 3" and an expansion that looks like 4-5".

that's probably why my setup doesn't want to spool very easily. That and the non ball bearing tubo sitting on a log manifold. Ill have to think about how I want to fix this.

You'll need to log in to post.

Also on Grassroots Motorsports

MX-5 Cup Racing: Live on Your Screen This Friday and Saturday

1 day ago in News

Catch all the action of the Global MX-5 Cup race at Road America live this weekend.

How to Run Compressed Air at Home

1 day ago in Articles

A guide for installing an air compressor and air tools in your home garage.

2017 Volkswagen Golf SportWagen TSI 4Motion

2 days ago in New Car Reviews

Say hello to the Volkswagen Golf SportWagen TSI S with 4Motion. It comes with a turbocharged 1.8-liter engine that is ...

You Need This: $1600 Street Racer Ford Festiva

2 days ago in News

It already has a GRM sticker and everything.

Get Your Subscription Combo Deals!

2 days ago in News

Get both our magazines for the price of one!

Your Projects: smokindav’s VW GTI Project

2 days ago in News

Love a good MK5 GTI? You might enjoy this build thread.

Wing It: Simple Talk on the Complex Subject of Aerodynamics

2 days ago in Articles

Whether sleek, boxy or somewhere in between, all cars interact with the air while racing down the track.

2018 Acura TLX V6 A-Spec

2 days ago in New Car Reviews

Acura is introducing something new for the 2018 model year: the Acura TLX V6 A-Spec. It's the highest trim level ...

You Need This: 1989 Suzuki Swift GTi

3 days ago in News

For sale: one of Suzuki's under-appreciated hot hatches.

Buyer's Guide: Chevy Cobalt SS

3 days ago in Articles

All the information you'll need on GM’s entry in the sport compact wars.

Wednesday Night GRM Live: Are You Using the Right Chemicals for the Job?

3 days ago in News

What do all these cans even do!?!?

Project SVT Focus Gets Caught Up on Maintenance

3 days ago in Project Cars

Once again, some off-road action sent our project focus under the knife.

OUR SPONSORS

Grassroots Motorsports Magazine

Subscribe Today

Also get your instant access to the digital edition of Grassroots Motorsports Magazine!

Learn More
X4Ohf7SIbbrRuRraVPD9XyDxfnX6BhLY