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  • DeadSkunk

    Oct. 23, 2011 8:45 a.m. DeadSkunk Dork

    I'm thinking I'd like to build an air dam for my Chevy Astro to see if I can improve the highway mileage. What material would be a good one? It needs to be flexible enough to curve at the ends, but rigid enough not to bend back at highway speeds. What sort of hardware store stuff have any of you guys used before?

  • Donebrokeit

    Oct. 23, 2011 8:49 a.m. Donebrokeit Reader

    I have seen some nice looking units (air dams) on older S-10s in the J-yard they seem to be durable from what I can see. Or just use some hard rubber or plastic that will bend some.

    Paul B

  • DeadSkunk

    Oct. 23, 2011 9:07 a.m. DeadSkunk Dork

    LOL. After posting here I went and Googled for "air dam material" and it links me to a two year old thread on this board. It's a good read, too !

  • DaveEstey

    Oct. 23, 2011 9:29 a.m. DaveEstey HalfDork

    Garden liner. I used a strip of aluminum to brace mine and it was quite durable.

  • aussiesmg

    Oct. 23, 2011 9:45 a.m. aussiesmg SuperDork

    http://grassrootsmotorsports.com/forum/grm/cheap-front-air-dam-material/16210/page1/

    you mean this link?

  • DeadSkunk

    Oct. 23, 2011 9:49 a.m. DeadSkunk Dork

    aussiesmg wrote:

    http://grassrootsmotorsports.com/forum/grm/cheap-front-air-dam-material/16210/page1/

    you mean this link?

    Yep. That's the one.

  • novaderrik

    Oct. 23, 2011 9:42 p.m. novaderrik Dork

    if you have a 2wd model, then there is an easy bolt on solution- the AWD Astros had an air dam on them that went about 4" below the front bumper.. plug the holes for the fog lights with some plastic and there you go.

  • JoeyM

    Oct. 23, 2011 9:55 p.m. JoeyM SuperDork

    the spoiler on the $2011 ScAries was sturdy looking and nicely built...I haven't checked the build thread to see if they fabbed it themselves....if they did, copy that echnique

    alternately, use MDF and fiberglass

  • jimbbski

    Oct. 23, 2011 11:02 p.m. jimbbski Reader

    I have used PVC plastic trim as used as a replacement for wood. I find the 3/8 X 8 inch X 8 ft works nicely as air dam materal. You can heat it with a hot air gun and bend it to shape. I get it at Menards. Only comes in white but can be painted. It does come with wood grain on one side but is smooth on the other.

  • DeadSkunk

    Oct. 24, 2011 7:11 a.m. DeadSkunk Dork

    novaderrik wrote:

    if you have a 2wd model, then there is an easy bolt on solution- the AWD Astros had an air dam on them that went about 4" below the front bumper.. plug the holes for the fog lights with some plastic and there you go.

    This I didn't know. I'll have to keep and eye out in the junkyard next visit. Mine is a 2wd.

 
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