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  • longhorndude

    Feb. 23, 2011 5:09 p.m. longhorndude New Reader

    topic says it all

  • Junkyard_Dog

    Feb. 23, 2011 6:33 p.m. Junkyard_Dog Dork

    Call Blake or Willy at BTDT racing or visit the ebay store. They're good guys.

  • jrw1621

    Feb. 23, 2011 6:46 p.m. jrw1621 SuperDork

    "Best Way"?

    Most stuctural - new metal or complete new tub.

    Cheapest - expanding foam sanded down and painted over.

  • Tom Suddard

    Feb. 23, 2011 7:03 p.m. Tom Suddard SonDork

    Sand down area

    Cut out rusty metal

    Trim replacement panel

    Weld in

    Grind

    Sand

    Paint

  • joey48442

    Feb. 23, 2011 7:50 p.m. joey48442 SuperDork

    My Process?

    Step 1, Drive to Hotlanta.

    Step 2, Meet metalman, buy tub.

    Step 3, Rebody Miata over course of winter.

    Step 4, No more rust!

    Joey

  • kellym

    Feb. 23, 2011 8:24 p.m. kellym New Reader

    Fly to California, choose from 1 of the hundreds of thousand rust free miatas we have, drive home, foam/bondo over old rusty car and sell for more than you paid for your new rust free car from CA

  • willy19592

    Feb. 24, 2011 4:59 a.m. willy19592 Reader

    we have some very nice repair panels http://btdtracing.com/gallery/v/Parts/rear+quarters/

  • NOHOME

    Feb. 24, 2011 6:05 a.m. NOHOME Reader

    As someone who routinely restores rusty MG shells, I must say "Welcome to the club"!

    Took ya 20 years, but if ever there was sign that the Miata will be a classic, it i s the fact that people are making rust repair panels!

    Best way to repair is to cut out the rusty area and but weld in a repair section. Make sure you are able to coat the weld bead from the backside or it will be the starting point of new rust.

  • Raze

    Feb. 24, 2011 6:36 a.m. Raze Dork

    I'm with NOHOME on this one, WELCOME TO THE CLUB! Funny that 'the answer to every car question' now contains rust...

  • Sofa King

    Feb. 24, 2011 9:22 a.m. Sofa King Reader

    If the rust gets into the fender lip above the body line it is probably best / easiest to buy a repair panel. If the rust is below that, it is pretty easy to fab your own patch panel out of sheet steel. Home Depot carries suitable pieces for about $8.00. I have done 4 cars making my own panels and they all turned out pretty well considering my limited skills. I have even discovered that the cheap bead roller that I bought from Harbor Freight has a die that matches the body line of a Miata exactly!

    Most of the rockers that I have done also required some replacement of the inner layers. also not too difficult, but make sure you cut out all of the rust and replace the structural layers!

  • mad_machine

    Feb. 24, 2011 9:35 a.m. mad_machine SuperDork

    NOHOME wrote:

    Took ya 20 years, but if ever there was sign that the Miata will be a classic, it i s the fact that people are making rust repair panels!

    Or that they rust in the first place?

    Now they just have to belch magical electrical smoke

  • Keith

    Feb. 24, 2011 9:58 a.m. Keith SuperDork

    Well, they don't usually smoke when the main relay goes out, but the car does fail to proceed.

    It's amazing what a couple of decades of aging will do to a car. I realized last summer that my Dad's 1990 Miata is now older than my Mom's 1964 MGB would have been when I was in high school. And when I was in high school, a 1964 MGB was a old car!

 
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