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  • DILYSI Dave

    Dec. 14, 2011 1:22 p.m. DILYSI Dave SuperDork

    I've done some.

    Preheat for an hour to 500 degrees in the oven.
    Weld quickly allowing it to cool as little as possible.
    Put back in 500 degree oven for another hour.
    Turn oven off, but leave the part in it and the door closed.
    Come back the next day to a cold and welded part.

    Also - I have had some success welding one bead down on half of the crack, another parallel bead down the other half of the crack, and then a third bead to connect the first two. The first two get to get a good bite into the base metal without being subjected to the cooling stress, and then the third bead, you're mostly just welding to filler, not to cast iron any more. Finally - a convex weld puts less surface tension into the part than a concave weld, so pile the filler on.

  • 44Dwarf

    Dec. 14, 2011 2:44 p.m. 44Dwarf Dork

    http://www.forneyind.com/catalog/detail/406/arc_welding_electrodes/243/18_nomacast...

    This stuff works great! Don't run it and weld it you'll pump exhaust in to the weld area and as others have covered fry the ecu. Noracast is best when pre heated but it doesn't need to be glowing and you don't need to lace the crack with steel pins like some other books suggest.

    I've fixed a few Ford straight 6 exhaust manifolds and a few "valve cover baking" Mopar big block manifolds with it heat with torch, weld, heat wrap with header wrap and let cool slow

  • curtis73

    Dec. 14, 2011 4:25 p.m. curtis73 Dork

    Preheat the whole thing, heat the crack dark red, and shove some brazing wire in there.

  • pete240z

    Dec. 14, 2011 4:59 p.m. pete240z SuperDork

    jrw1621 wrote:

    Is this the answer?
    JB Weld

    For 17 years I have been telling our welders this same joke.....can't we just throw some JB weld on that leak?

    And they have been rolling their eyes for all 17 years too.

  • 44Dwarf

    Dec. 15, 2011 1:54 p.m. 44Dwarf Dork

    Well not JB weld but this stuff has a great rep from people as it was made just for this. http://www.aremco.com/product/a15/

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