WilberM3 wrote:
did you replace the shift lever with one from the new car's model? the pivot ball may be in the wrong location on the shaft causing it to have significantly more top side movement, which could hit the console and feel super sloppy.
you say everything's replaced, but ive seen a new selector rod not fit nice and tight in the bottom of a new shift lever and even the knuckle on the back of the trans' selector shaft. if you can get eyes on the linkages and have someone put it in gear and wiggle sideways you may be able to see where stuff is moving, though i'd be surprised if that new-but-poor fit alone causes 3" lateral play.
my e30 challenge car (1990, all stock parts except for rebuilt short-shift lever) has probably 1.5" or so in gear but it still feels reasonably positive mechanically.
do you have a list of parts replaced?
I had a shop do the work (always been reputable guys, gone there for years), but I wish I'd done myself - it's my daily driver and I thought it faster/easier to have it done (turns out time wise - I'd be no worse off...).
I'll need to fully review list of parts, but apparently everything but the aluminum shift stick is new.
The genesis of the problem was in where the gates were placing relative to the console/tunnel opening. The gear pattern was wide to one side or another, and they've tried every possible configuration of selector rods, installation of components, etc... to get the gear pattern centered.
They presumed worn components as part of the problem and replaced, figuring it would tighten and center. Since they were working on a lift, I would think that they'd see any abnormal play.
One thing I've noticed in the last day or two is that the "springload" to hit the reverse detent is on the wrong side - i.e. there's extra gear lever resistance pushing to the #5 gear side, when that should be for reverse. But it seems to me that shouldn't be a cause for really sloppy gear lever action - gear pattern placement maybe, but not shifter action.
Before 3rd gear fried and the trans was replaced, shifter play was around an 1" to 1.5" - normal for a lot of cars.
I'll check the parts list and really tie it down. It seems to me that given all new parts, this should not be an issue. How horribly wrong can a shifter installation go?