jrg77 wrote:
Take the heat shield off and look for cracks on the header? Are they separate bolts or is stuff attached with them?
Does the exhaust manifold curve towards the passenger side? It seems louder over there.
Iif I take to Car-x would they ding me for the inspection?
My AE101 (95 with 4AE motor) had separate bolts holding the shield to the manifold. There were 4 I think. There wasnt anything else held on by them, so removing the bolts only removed the heat shield. Im not all that familiar with newer models, but I would think its pretty much the same. Get one of those telescoping mirrors to help find all the bolts. there was one that took me over an hour to find since it was up under the rear part of the manifold (part of that hour was the drive up to the parts store for the mirror ). Make sure you give it plenty of time to cool down!
If it is cracked, it wont hurt anything, but it may cause you to run a little richer since the O2 sensor wont read as much exhaust flowing thru and it may think youre a little lean...drop your economy just a hair with richeningn up and also ingesting a small amount of exhaust since your dumping it into the engine bay.
The crack probem happened to my carolla, and a buddies camry. In both situations, I replaced the stock manifold with an inexpensive ebay header which I also wrapped in fiberglass "tape" since the heat shiled wouldnt fit anymore. In both cases, the header swap was rewarded with better HP and fuel economy...pluss a little underhood eye candy. Although, Im not sure how this might affect your warranty, so take that one into consideration too.
I cant say about Car-X, I have never gone there. The manifold should wrap straight down from the head and go directly under the motor. Good luck