02Pilot wrote:
Second, it is apparently fairly volatile and does not like being used in a non-sealed system. This is not normally a problem, but GM had a bad batch of intake manifold gaskets on one of their common V6s that allowed air into the cooling system, which caused the Dexcool to turn into pudding and made many owners quite unhappy with it.
If by "bad batch" you mean "every single one of them" then yes. Pretty much ALL 3100/3400 with the "flat" intake manifold (not angled like the original 2.8/3.1 FWD port FI setup) have the plastic composite lower manifold gaskets that WILL fail with regularity.
It's not a Dex-Cool problem, either. The gaskets fail even with normal stuff. The plastic just sort of biodegrades and the rubber shifts around and it leaks. There are updated gaskets available that use metal backing instead of plastic, they aren't cheap but they don't fail every 30k miles either. (And follow the torque spec/sequence religiously!)
Note that Ford 4.2l V6s in the trucks suffer this same problem, and they do not use Dex-Cool. As a bonus, they can leak the coolant into one of the intake ports, causing hydraulic lock...
The problem with Dex-Cool is in unsealed systems, or systems that leak and get air in them, and it turns to mud, filling the heater core tanks or the radiator tanks with sludge. Blazers with no heat and fullsize trucks/vans with the whole bottom half of the radiator plugged solid with mud are quite common. I have not seen head gaskets clog 100% but i have seen them very close to plugged, so I can believe that it happens.
We "convert" systems to normal coolant, or generic longlife, all the time with zero troubles.