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  • Woody

    March 27, 2010 3:54 p.m. Woody SuperDork

    carguy123 wrote:

    I'm surprised no one has even mentioned how to fix the hole in the hull.

    Too easy....Throw money in it.

  • Tommy Suddard

    March 27, 2010 4:01 p.m. Tommy Suddard SonDork

    Bondo

    Reinforced with dollar bills.

  • ClemSparks

    March 28, 2010 8:06 a.m. ClemSparks SuperDork

    Well, here it is:

    And here's the hole in the hull

    This hole would be EASY to repair from the inside, but since there is no access to the inside, I'll be doing it from this side. I still don't figure it should be that hard. I suppose I can just get a generic "fiberglass repair kit" from a local source...

    Thanks for all the discussion folks! Should I weave the dollar bills like fiberglass cloth. I suppose that would work best if I shredded them first, eh?

  • ignorant

    March 28, 2010 8:12 a.m. ignorant SuperDork

    http://www.boatus.com/boattech/casey/17.htm

    Try that before you do the dollar bills bit.

  • 4cylndrfury

    March 28, 2010 9:10 a.m. 4cylndrfury SuperDork

    ClemSparks wrote:

    Well, here it is:

    And here's the hole in the hull

    that'll buff out

  • mad_machine

    March 28, 2010 9:37 a.m. mad_machine SuperDork

    actually.. you can fix that from the inside. I know quite a few sunfish owners who had sealable ports installed in the front deck. All you need is a Screw out Deckplate. I suggest you get a 6" one, cut your hull in the hull in a convient place to both repair that hole and use the deckplate.. fix the hole, and then install the deckplate.

    And you can get them here.

    Beckson.com

  • ClemSparks

    March 28, 2010 12:27 p.m. ClemSparks SuperDork

    Yeah...the research I've done suggest I'll probably be putting in an access port to help dry the hull out anyway. I'm not sure I want to put it in a place that will work for getting to the hole I need to repair. However, it just might work out. I think a repair from the outside really won't be that bad anyway, after reading ignorant's link (thanks a BUNCH, btw, ignorant).

    I'll try to update with progress as it happens (I have no real plan at this point...there are a LOT of projects on my plate)

    Clem

  • March 28, 2010 1:07 p.m. Stealthtercel Reader

    Tommy,

    I know as much about sailing as I know about embroidery (hint: zip), but, according to Wikipedia, if you want your Sunfish to point better, you need something like this:

    "In the 1960s, a member of the New Canaan, Conn. Sunfish Fleet, John Black Lee, independently experimented with a conventional sail rig for the Sunfish. He developed a high-aspect ratio sail that worked on the Sunfish hull and christened his design the Formula S. The high aspect ratio sail plan has better upwind performance characteristics over the lateen sail, changing the boat’s handling to point more like other Bermuda rig sailboats in its size. With this configuration, complexity of sail control is elevated by the addition of dynamic outhaul, downhaul, and mainsheet traveller lines."

    I have no idea if that's Grassroots or not. But if it modifies the original for better handling....

  • bludroptop

    March 28, 2010 1:33 p.m. bludroptop SuperDork

    914Driver wrote: </cite

    Anyone ever drive a sailfish? Same as a Sunfish but it has no foot well, only hand grabs. Talk about an upside down machine.

    Dan

    Yep. I had a wood hull Sailfish. It did not like being left on a mooring. Like all wooden boats, it leaked and was nearly impossible to dry it out.

  • Woody

    March 28, 2010 3:08 p.m. Woody SuperDork

    Wooden boats often leak because they dry out. The wood shrinks and gaps open.

  • mad_machine

    March 28, 2010 3:09 p.m. mad_machine SuperDork

    yes, wood boats need to get wet so they swell up and close all the gaps.

  • friedgreencorrado

    March 28, 2010 9:51 p.m. friedgreencorrado Dork

    Sunfish FTW! Tommy, if you don't like the way they handle when day sailing, try racing one.

    http://www.sunfishclass.org/

    And no, I wasn't any better at that than I was racing cars..

  • mad_machine

    March 28, 2010 10:57 p.m. mad_machine SuperDork

    yea.. get a regatta with 20 sunfish all vying for the first mark.... it's get ugly fast

  • EricM

    March 29, 2010 1:55 p.m. EricM Dork

    I am the Staff Advisor for the University of Illinois Sailing Club and Race Team.

    I just wanted to say that. And, that I love sailboats.

    My father has a 31 footer we keep on Lake Michigan. I sail every chance I get.

  • EricM

    March 29, 2010 1:56 p.m. EricM Dork

    bludroptop wrote:

    914Driver wrote: </cite

    Anyone ever drive a sailfish? Same as a Sunfish but it has no foot well, only hand grabs. Talk about an upside down machine.

    Dan

    Yep. I had a wood hull Sailfish. It did not like being left on a mooring. Like all wooden boats, it leaked and was nearly impossible to dry it out.

    Maybe others have mentioned this, but you want to keep wooden boats wet, the wood swells and plugs up the gaps. When building a new wooden boat they needed to cure Wet for several days before sailing.

  • EricM

    March 29, 2010 1:58 p.m. EricM Dork

    ClemSparks wrote:

    This hole would be EASY to repair from the inside, but since there is no access to the inside, I'll be doing it from this side. I still don't figure it should be that hard. I suppose I can just get a generic "fiberglass repair kit" from a local source...

    Yes, just ptach it up with Bondo (I said it!) and then glass over it. It doesn't have to be pretty just watertight.

  • ClemSparks

    March 29, 2010 2:29 p.m. ClemSparks SuperDork

    I'm going to do my best to make it pretty, though. not necessarily gellcoat/paint pretty, but at least smooth like the patch isn't there pretty.

    I had a boat with an ugly patch. These boats spend more time upside down than rightside up...might as well have it look good.

    Clem

  • 914Driver

    March 29, 2010 2:49 p.m. 914Driver SuperDork

    I patched a hole in my Jet-14 with no gel coat. Patch it, then scuff the hull and paint it with Petit one part epoxy. Beautiful.

  • Sonic

    March 29, 2010 3:28 p.m. Sonic Dork

    Look into West System products for fiberglass repair and barrier coat. Very versitle and good to work with. I find all sorts of non marine uses for it, and it seems to last forever in the base resin/hardener forms, plus the wide variety of mix ins.

  • ClemSparks

    March 29, 2010 4:02 p.m. ClemSparks SuperDork

    So yeah...at this point I'm thinking I can remove the delaminated fiberglass, bevel out quite a ways, then build up the areas with progressively larger patches (like in the article Ignorant posted) until I acheive the proper thickness. Then grind smooth, add lightweight filler (any suggestions?), and paint the hull.

    I don't know gelcoat, nor have I ever used it...

    Thanks, Clem

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