Jumper K. Balls
Jumper K. Balls UltraDork
1/21/15 1:35 p.m.

I am making new inner fenders for the GTE. These are bent in all sorts of wacky ways and are fastened to the car with a bunch of threaded plates welded in different planes and angles. Without a straight edge to measure off of it gets difficult to accurately place the holes. The metal is already formed so....

Holes are 4mm so start with a 4mm machine screw

 photo 20150121_094624_zpssrpswtoj.jpg

clip the head off, chuck into a drill and sharpen it on a belt sander or grinding wheel.

 photo 20150121_094631_zpse6skuvfh.jpg

Now we have a blind center punch. Thread it into the first hole

 photo 20150121_110646_zpspb2s6tgv.jpg

Lay panel in place and tap on the (now hidden) center punch

 photo 20150121_111924_zpsxed4sejt.jpg

Remove panel, flip over and locate your new mark.

 photo 20150121_111456_zpsrjpyfqqe.jpg

Drill or punch your hole, repeat as necessary and congratulate yourself on a well laid out panel that fits perfectly!

 photo output_zpsnhu5hurg.jpg

Yeah I know this is minor and silly but the tech forum moves pretty slow and I want it to be the awesome resource we all know it can be.

Knurled
Knurled GRM+ Memberand UltimaDork
1/31/15 4:45 p.m.

That isn't minor or silly, it's fairly well awesome.

Deep Skill is really just a collection of bits and bobs that all add up, you know?

Toyman01
Toyman01 GRM+ Memberand MegaDork
1/31/15 7:51 p.m.

BTDT, this does work like a charm.

Woody
Woody GRM+ Memberand MegaDork
1/31/15 8:12 p.m.

Thank you!

bgkast
bgkast GRM+ Memberand UltraDork
1/31/15 8:25 p.m.

Can you explain how you made the template for the replacement panel?

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