Honing In On Honing Time
Feb 15, 2017 update to the BMW M3 project car
Before we can build our LS1-swapped BMW M3, we need to assemble its heart. We started with a Chevrolet LS1 V8, and after disassembling, cleaning, and measuring everything, we were finally ready to start the machine work. To save money and expand our horizons, we were doing everything ourselves–yes, even running the honing machine–thanks to Daytona State College‘s performance engine rebuilding and machining class. For just a few hundred bucks, we were spending two nights each week working on our engine.
Now that we had our pistons in hand, we could confirm their dimensions, prepare the block and the machinery, and begin honing the cylinders.
Why didn’t we start by boring our block? Unlike honing, boring makes a straight, precise hole even if what you start with isn’t. Honing merely rubs the hole with a grinding stone to remove material. We measured our block extensively, and determined that its cylinders were already straight and round. That fact, as well as our modest goal of only a 0.007” overbore, meant we could skip boring and go straight to the honing machine.
First, though, we needed to measure our new pistons. We sat down with the manufacturer-supplied specifications sheet and a micrometer, then confirmed every piston’s shape and size, as well as the math that led us to a 0.007” overbore. Our instructor said that good-quality pistons like ours from JE Pistons are almost always machined fairly precisely, but cheaper parts you may find at a wholesaler are sometimes quite variable. If that’s the case, it isn’t the end of the world–but you’ll need to hone each cylinder to match a specific piston.
Once we’d measured everything, it was time to prepare our block. This meant making sure the headgasket mating surface was smooth and flat with a piece of aluminum and sandpaper, then installing a torque plate and torquing it to spec with our Automotive Racing Products head bolts. Engine blocks actually flex just like any other piece of metal, and torque plates simulate the stress of having a cylinder head attached without blocking access to the cylinders. Hone a block, especially an aluminum one like our LS1, without using a torque plate, and you’re likely to end up with cylinders that are no longer perfect, well, cylinders.
With the block prepared and our pistons measured, we were ready to start honing. We’ll cover that process in the next project update.
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All 1997 BMW M3 updates
Honing In On Honing Time
We get our LS1-swapped BMW M3's block ready for honing.
Pumped for Pistons
Shiny new parts start arriving for our LS1
Project V8 M3: Tapping Our Block
We clean our low-buck LS1's threads.
Does our LS1 Measure Up?
We dissect our Chevy V8 to see what's broken.
$400 Well Spent: LS1 Engine Teardown
We crack open our M3's new heart.
Craigslist Peril: BMW M3
We grab a dirt-cheap BMW M3.
4 days ago in News
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