Clutch: It’s Necessary.

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Update by Tom Suddard to the Ford SVT Focus project car
Jan 23, 2015

We’d used our Focus as a daily driver. We’d dyno tested it. We’d taken it on a full-fledged road course. And, in our last update, we rallycrossed the poor thing.

Finally, mercifully, we pulled it into the garage and changed the clutch. Our 250,000 mile daily driver was long overdue, but we just couldn’t stop driving it long enough to pull the transmission out.

For now, we replaced the stock clutch and flywheel with a Luk replacement kit bought on eBay Motors. We’ll probably upgrade to aftermarket parts eventually, but for now we wanted to stay in the stock Rallycross class.

And, since this is GRM, we did the whole job in our one-car garage at home. It doesn’t take a million-dollar shop to perform major surgery on your car; it takes patience and simple hand tools. While the car was up on jack stands, we also welded up a busted exhaust hangar, and changed the oil with Prolong Super Lubricants.

After we were done, we went for a spin around the block. Long story short, our Focus has a clutch again! We can’t wait to get back on track with it.

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Comments
mazdeuce
mazdeuce UberDork
1/24/15 10:25 p.m.

I love you guys, and I understand how you make a living, but lately these blurbs sound a little like Ricky Bobby after a race.

irish44j
irish44j PowerDork
1/24/15 10:39 p.m.
mazdeuce wrote: I love you guys, and I understand how you make a living, but lately these blurbs sound a little like Ricky Bobby after a race.

Ditto. Though for the sake of all that is good, please do not start hashtagging E36 M3.

Knurled
Knurled GRM+ Memberand UltimaDork
1/24/15 11:06 p.m.

Why would I need a clutch if I have a torque converter? Jeez, let's try entering the 20th century with transmission technology...

Appleseed
Appleseed MegaDork
1/25/15 12:53 a.m.

In reply to Knurled:

Death before slushbox.

dean1484
dean1484 GRM+ Memberand UltimaDork
1/25/15 2:00 a.m.

I have actually been reading less of the GRM staff posts because of the "Rickey Bobby" like content.

Gearheadotaku
Gearheadotaku GRM+ Memberand PowerDork
1/25/15 8:37 a.m.

I don't understand the negative reference here. I see a short statement that the project car's clutch has been replaced with a link to some pictures. Nice idea about keeping track of the bellhousing bolts by the way.

Yes I agree on the "no hashtagging" thing however.

Gearheadotaku
Gearheadotaku GRM+ Memberand PowerDork
1/25/15 8:38 a.m.
Appleseed wrote: In reply to Knurled: Death before slushbox.

Damn right!

novaderrik
novaderrik UltimaDork
1/25/15 2:58 p.m.

since when is putting a clutch in a fwd econobox considered "major surgery" by car people?

you pop the axles out, drop the trans, take out the old clutch bits, put the new clutch bits in, put the trans back in, put the axles back in..

Marjorie Suddard
Marjorie Suddard General Manager
1/25/15 4:25 p.m.

Not everyone is a superdork; some folks actually need encouragement that they can do big mechanical jobs on their own in basic workspaces.

This is the kind of E36 M3 that turns newcomers off to the car hobby, not to mention you look like trolls sitting in the corner of someone else's restaurant drinking the free coffee and bitching about how bad it is.

Margie

Gearheadotaku
Gearheadotaku GRM+ Memberand PowerDork
1/25/15 4:46 p.m.
novaderrik wrote: since when is putting a clutch in a fwd econobox considered "major surgery" by car people? you pop the axles out, drop the trans, take out the old clutch bits, put the new clutch bits in, put the trans back in, put the axles back in..

I'm sure you've done it a ton of times, and can knock out the job in a few hours. To the rest of us it's a major undertaking that could take an entire weekend. Wrestling a FWD trans out of a car, on your back with no help is the very definition of PITA.

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