It's installation day!
First, the thing you all want to know. Will the box fit in the trunk of an NA?
Yes.
Very convenient. I did not test the box fitment on other generations.
To make this a more typical install, I'm doing it on jackstands. Or a QuickJack, really, but that's just the equivalent of very convenient jackstands. The V8 MG is still on the lift sans V8.
Our patient is a 1990 Miata with a few modifications. It's been used to sign off on other suspension setups before, and has spent significant amounts of time on both the FM Stage 2.5 and the Fox Racing Stage 2. Recently, it's been used to test some alternate setups on that hardware. It's aligned to Supermiata specs, which means a fair bit of front camber and a fat front bar. The current suspension setup is running a high rear rate so the rear bar is disconnected. Anyhow, just your typical Miata.
There aren't any instructions with these things. That's actually on the MaXpeedingRods website. I did discover that one piece of paper (with a picture of a strut, not a shock) was mostly extolling the wonders of the new hardware but had one little tidbit that said not to adjust the spring preload as it was set to perfection at the factory. Well, that ship has sailed :) More importantly, the lock rings were not locked so there's no way to tell. From what I could tell during disassembly, they were set up with just a tiny bit of load on the springs. Just enough to keep hardware in place.
In the front, I started by setting the body length to give maximum compression travel without having any rubbing. Basically, I used my existing setup as a guide. Then I set the front spring to just barely preloaded (as it had been from the factory). This will give us our lowest possible realistic ride height, whatever that is. And unfortunately, it also means a big loss of droop travel.
Because they're shorter, they went in pretty easily. You could legitimately screw the bodies down to minimum length or drop the perch to make installation even easier (I've done this and been accused of cheating) but since I had to pull the upper control arm to get the previous suspension out, I didn't do that.
In the rear, I set the body length to be as short as possible as I'd already determined this was a problem. The NA and NB Miatas are notoriously lacking in rear compression travel. I gave the springs a random but matched amount of preload just to see where the car would end up. The rear shock body is pretty close to the lower control arm, but does not make contact. If you were going for maximum height and extending the suspension further in droop than the short body setting allows, you may have to do a little clearancing here.
And here's a problem. This car is fitted with a set of NB prototype swaybars that weren't quite dimensionally accurate, and they hit the fat body of the MaXpeedingRods. This is not really a problem of the new coilovers although none of my previous setups had this interference.
And because this is the sort of car it is, half of the intercooler plumbing needs to be removed to pull the front sway bar.
I dug into my collection of spare sway bars and came up with a factory MSM bar as a good option for the time being. This is liable to be a little oversteery with that relatively high spring rate and a little less bar than I'd prefer, but oversteer is always more fun than understeer.
Maximum droop, 14.5" front and 15.5" rear.
Dropped the car on the ground. Front ride height, 12" (hub to fender). Rear, 14". That's without rolling it around, but the QuickJack does roll the car slightly when it comes down and I'm just looking for a first round.
Back up on the QJ. I raised the front 3 turns and dropped the rear 5, which completely unloaded the rear springs but did not make them loose. This is basically minimum ride height in the rear.
12.25" front, 13.5" rear. Given these spring rates, I'm aiming for 12.5/13. The passenger's side is very slightly taller.
Added 3 (left) and 2 (right) turns in the front and pulled out 7 (left) and 5 (right) in the rear. The rear springs are now completely loose and the hardware is able to move around. The perches have decent inner collars on them so I was pretty confident everything would stay in place.
12.5" front, 13" rear. Good. Button up, call it done.
Fully installed, it's time for the first drive. And the right rear is making a racket. Like a loose upper shock nut. Checked everything, no loose. But looking under the car, I saw this. The hardware had indeed shifted.
Pulled the shock out again. Removed the hardware and hammered it flat. But the shock still made noise when I compressed it on the bench. The noise is inside the shock, as if it's either depressurized or low on fluid. There's no sign of leaking anywhere. I've sent a note to MaXpeedingRods to let them know, we'll see what happens there. This happens sometimes, I'd be lying if I said that every shock from any manufacturer is perfect.
For damping, they feel very soft when I exercise them on the bench. I don't have a shock dyno, but I've played with a lot of shocks and I know how much damping 391/335 springs usually want. I've set the shocks to maximum stiffness to control the springs, I'll back them off if they need it.
The roads around my house are pretty smooth, so they're not good for suspension testing. The rear did bottom out on the way out my gravel driveway. I'll drive the car more tomorrow although I won't get a chance to hit my suspension test loop until Friday. I'll just ignore the noise in the rear although the shock will not be providing any damping for small movements. I've driven shocks in this condition before so I think I can account for their behavior.