Thanks for alerting me of this bonehead er, boneyard.
Ok so here is the (long) short story.
The car is a 1990 325i convertible. The donor car was a 1987 Mustang GT. We later found out it must have been an early 87 car as it has the very restrictive E6 cylinder heads. The swap was pretty straight forward and dare I say easy. It probably also was made easier because this is a race car and we didn't worry with integrating the electrical systems or minor fit and finish issues.
The Bimmer
Mustang Before
Mustang After
Ok so to start we removed the radiator core support. It could be left in place but it was just easier to work this way. Also as this is a budget race car there is a fair chance we will be removing the engine again, and most likely it will be at a time when we can't spend a lot of time getting it in or out.
The stock Mustang dual sump oil pain will not fit. We ended up with a modified front sump that we think came from a truck or explorer. We then test fit the engine several times trying to get it as far down and back as possible. With a little bit of massaging to the fire wall we were able to get it set pretty far back, and as you can see the shifter almost lined up with the stock shifter hole.
The mounts were constructed from the plate of the stock 5.0 mounts, a piece of scrap roll cage tubing, and some angle iron. They bolt to the E30 rubber mounts. We also contstructed the transmission mount out of angle iron, and it bolts to the t-slots in the E30 chassis. The hood even fit with only minor trimming of the understructure.
As boneyard mentioned we did run an intersting exhaust setup. It was actually the headers that came on our donor car installed backwards, and the exhaust did run across the front fo the car and up throught the fender into a side pipe. I will get more pictures of the finished exhaust (I haven't been good at updating the website since the race happened, but I will work on it in the coming weeks/month).
We again used some scrap tubing and cut up a few preformed radiator hoses to make the cooling system work. We used the stock E30 automatic radiator, and bypassed most of the extra coolant lines on the 5.0 (heater, throttle body, etc.)
We did have clearance issues between the header and the oil filter and we did run an adapter from a V8 explorer. It turns the filter 90 degrees and with a little cutting of some orientation features can be rotated to keep the filter out of harm's way. We did find in extensive parts catalog cross reference searching that there is a very small filter from a lawn tractor with the right thread size and sealing diameter. This can be used without the adapter, though it is very small, and even that needs to have a section beat in with a hammer to clear. We used it for a few autocross test runs. You can see here, just how tight things are.
Also the driveshaft had to be shortened by about 3". Along with that, a conversion u-joint, and an adapter flange from Jags That Run, the drivetrain was a piece of cake. Our car had a cable clutch which seems to be less than optimum, but the price was right (from the parts car, so free) so we kept it. Our E30 was an automatic so we made the Mustang pedals fit in the BMW. We used a manual master cylinder from Wilwood, and brakes were great (until a failure at an autocross, but more on that in a bit).
I think that sums up the build. There is a lot more information on our site:
www.looksgoodonpaperracing.com
As for the race, it was pretty good for a first effort. As boneyard assumed the engine was thoroughly inspected before it went in the car. We tore it down and replaced any gaskets that looked questionable or that were already leaking. We had a few teething issues that lost us a lot of time. They were as follows.
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Overheating due to improperly sealing radiator cap. It was too short to seal in the filler neck.
Solution: Canibalize a second cap and put a second o-ring in the filler neck.
Time lost: Approx. 2 hours due to traffic in and out of the track and time to get to the auto parts store.
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Terrible clanking noise when turning left, then eventually whenever you turned.
Solution: Replace the transmission mount bolts that came out. The noise was the driveshaft rubbing the tunnel, but it took us several stops to find this, as it looked and sounded like it was coming from the right front wheel where our creative exhaust solution resides.
Time lost: Approx 1 hour over the course of 3 stops. Actual fix took 5 minutes tops.
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Broke throttle cable. We had to shorten the stock 5.0 cable and our cable end came off.
Solution - Get towed off the track, and use a combination of hose clamps, cable clamps, washers, and electrical tape to make something that holds.
Time lost: Approx 1.5 hours.
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Get sandwiched between two cars. Causing damage to front and rear of car.
Solution - bang sheetmetal away from vital parts, and deal with the sounds of the exhaust banging off of everything for the rest of the race. Hope the radiator doesn't leak because it did get dug into by the water pump pulley.
Time lost: Approx 30-45 minutes.
Like I said before the car ran the final 8 hours with no problems what so ever. I don't think that boneyard's observation of the performance was entirely accurate. The car was pretty fast everywhere. We had two rookie (never in a race car before that day) drivers and their times were a bit off the pace, but our best lap time was 2:01 on the Shenandoah circuit at Summit Point. I think the best of the weekend was 1:55 or 1:57, so I would say we aren't too bad. Also the car was on stock springs, struts, and bushing, of unknown age or mileage. That combined with the 195 tires didn't do us any favors, but the car is fairly light, so it wasn't terrible.
Oh and the brake failure was a rear stainless line bursting in the second corner of an autocross the weekend after the race.
The car made it to the finish and not much farther. You can call me Colin.
But on a serious note, we won't be buying no-name ebay brake lines anymore.
There are very few changes that will need to be made for next year, and we will decide on any upgrades based on our residual value certification. Also from the first post we are also looking into some oil management to help prolong the life of our engine.