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Curtis73 (Forum Supporter)
Curtis73 (Forum Supporter) GRM+ Memberand MegaDork
2/15/24 3:38 p.m.

In reply to the_machina :

If I go flush with the front crossbar, that would work pretty well.  If I leave the lumber proud of the front, I would want something that wraps.

I did find some of the bathroom partition head bars for $30.  That's not bad.

Curtis73 (Forum Supporter)
Curtis73 (Forum Supporter) GRM+ Memberand MegaDork
2/15/24 5:34 p.m.

The lightest board in the bunch I bought is 13 lbs.  The wettest/heaviest board is 18 lbs.  I need 8 or 9 to deck it, so let's say they all dry out to an average of 14 lbs.  That's 125 lbs, plus a bunch of 1/4" bolts and tee nuts to secure them.  SVreX is probably not far off his 200 lb estimate.  I would guess 150 lbs.  Plus, the rack itself isn't a featherweight.

I'm now researching honeycomb panels.  Not really keen on all that epoxy and fiberglass work, but it might be a solution.

OHSCrifle
OHSCrifle GRM+ Memberand UberDork
2/15/24 6:34 p.m.
Curtis73 (Forum Supporter) said:

In reply to SV reX :

It is a thought.  I searched high and low for something I could put up there that was light and rigid.  All I really came up with was structural foam or hexcore, laminated with epoxy/glass, but that would end up costing two arms and three legs.

I don't know man. Those giant family room sized lake "float mats" might work great laid over some wire mesh. 

Curtis73 (Forum Supporter)
Curtis73 (Forum Supporter) GRM+ Memberand MegaDork
3/10/24 5:30 p.m.
Curtis73 (Forum Supporter) said:
Whitey said:

Try looking up toilet partition top rail. I think you might find a profile that works.

Oooooh.... now we're talking

Whitey won.  I got some headrail and powdercoated it to match.

I opened the package of stainless flathead 1/4" bolts to finish putting the boards on only to find they sent 2.5" bolts instead of 1.25" like I ordered.  Grrr.

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