So this worked out pretty well so far. After reading that the springs I got generally give about a 2" drop in the front, I decided to pick up some spacers from Jegs. They are 1" lift spacers for this spring diameter.
As you can see, the unsprung height of stock vs. the H&Rs....yikes
Everything apart. Forgot how much I hate balljoints....and e30 ones seem to be impossible to use any balljoint seperation tools on for some reason...
So....first thing. These particular spacers are best used on the bottom of the spring. But of course they lift the spring out of the seat itself. I'm not really sure if there's anything to worry about since 4x4 guys do this kind of spacer all the time, but I kind of like to play it a bit safer, so I welded on some metal "tabs" as retainers in case the spring/spacers for some reason decide to walk off the side. I highly doubt this would happen, but it can't hurt to have a little insurance, especially with all the slamming around this car does:
hardly all that stout, but it's 16ga stainless....should be good enough for what it is supposed to do. And more ugly welds...
installed
so a couple issues I ran into:
- no idea how it happened (maybe when removing the spindle from the lower balljoint, I guess), but the top 3 threads on the balljoint got all messed up. Luckily, the nut leaves about 3 threads above it when tightened. So I just dremeled the 3 bad threads smooth and reinstalled the nut fine. Since there's less surface for the nyloc section of the nut to "grip" now, I drilled a hole in the upper stud so I could pop in a cotter pin. Again, better safe than sorry.
- When torquing everything down, I was doing the upper strut mount nuts. Set my 3/8 torque wrench to the correct setting (it's low), reached over to grab the right socket size (13mm). Went to tighten. Tightening....tightening....damn, I must be weak tonight because it's starting to get pretty tight and no click. I'm going on, waiting for the click. And then I shear the stud off. WTF??? Oh look, instead of putting the socket on the torque wrench I put it on a regular long-neck ratchet....So I probably torqued it to like 70ft-lbs and snapped it. IDK what the hell I was thinking, but now I need to go source a new stud.
Ironically, this EXACT SAME stud was the one that stripped out when I did the suspension last time (year+ ago), and I replaced it then. So, I officially hate this particular stud. screw it.
So....did one side tonight....dropped the car back down....rolled it around a bit and jumped up and down on the bumper to settle things.
The result, comparing the stock on one side and new setup on the other: looks like I'm going to net about 1/2"-3/4" drop all told, which is just about what I'd like, plus with the stiffer rate.
Anyhow, will do the other side tomorrow and test-drive friday and see how it works out. More updates later, of course...
Hardly slammed, lol