OK so now that insurance seems to be squared away, a brief summary. Dude in a Focus turned from the oncoming lane and hit us, admitted fault, but only has $5k of liability coverage. I can figure out how to fix this for $5k.
Here's the initial damage at the scene, the front wheel took most of the impact right at the top. It drove home just fine with a little extra camber from a bent strut:
The VW wheel held up great (TUV specs for the win I guess?) as did the reinforced control arm. Bent parts removed at home, you can see the insert is now a banana:
Looks like the housing bent too, but at least this proves my welds are stronger than the other parts of the system:
So I need a headlight, the core support stuff behind it, fender, liner, door, and some little bits and pieces. Should probably replace the knuckle and the wheel bearing too and keep this one as a spare. Parts to put together a new strut are on their way as well, I'll try to straighten this housing to keep as a spare.
Here's the part I'll need to just pay a body shop for:
The worst of it being this little crease/tear:
Whatever, I'll make this work- wish I was getting more money from insurance so I could just hit the easy button and let a shop do everything, but that's not really my style anyway. GRM and rally community are pulling through big time to help, you guys are all the best. This was a good, if unwanted, test of how the car would fare in an on-stage incident- technically, in a 30 minute service, we could have stuck a new strut on it and sent it back out, ugly but running.