Okay, more epoxy and more fun. First up I added a couple more patch panels to fill in the "Roll Bar" cutouts that the PO gifted to me.
First one is right behind the passenger's seat:
And the next one is right behind this one in the fuel tank area:
Yesterday it was pretty hot in the workshop, and my epoxy kicked so fast it melted the cup. Today I was a bit more careful and spread all the epoxy onto fabric right away. Still easy to work with, and not as much thermal mass to create that runaway reaction.
On the doors, the mounting holes for both the door latches and the window cranks were all slotted out and crappy. So I got them filled in. First up was taking a dremel and small sanding drum and beveling the edge way back:
The red paint is actually overspray of the original burgundy color. Kinda cool, and I was going to try and preserve it. Not sure I'll be able to, though, it's a really light dusting and comes off like nothing with a little acetone. We'll see.
First door panel with the patches added. There's packaging tape on the back side to give some backing for the layup.
And the other side:
After they cure I'll go in and flatten the surfaces and drill new holes for the bolts. If I remember right, the components are threaded and the bolts go thru the top. Maybe some metal inserts bonded in would be a good idea.
Also, the mounting points for the hood latch pins were all messed up. Looks like there were some "fixes" performed there, and also some general decay.
I forgot to take pics of the before, but here's the driver's side. It's the worst one:
This will take a bunch of sanding and smoothing. I think a few layers of carbon might be worth it to bulk up the strength. Then I'll paint the steel support plate, and glue it to the FG mounting point. Probably some back-up washers would be good, and then I'll put some rivet-nuts in. Should be a nice strong sandwich by the time I'm done.
Passenger's side here:
I cleaned up the pedal box and painted it too, but I didn't take any pics. All the bushings and everything looked pretty good.
Is there a way to test a vacuum diaphragm? Mine seems to be okay, but I'd really like to know for sure before cleaning it up and reusing it. What about clutch and brake master cylinders?
That's it for now!