Progress! As much as i love planning, planning sucks. Time to get to work.
Drink, check:
Tunes, check:
Shopping stuff, checkity check:
Pile of lumber which proves I can't count. These are pine 1x8s, S4S, select or good quality (i forget) available from menards, also literally any other home improvement store. There are 2 8' boards and 4 6' boards. I should've gotten 8 6' boards. I guess i'll have to go back. Oh darn.
The goal is to make the shelves found in the sketchup model above. OK, lets get started:
First, i'm going to cut the edges at an angle, specifically the ones that stick out the farthest. This is to prevent head bonking damage, and also to make it look kinda nice. I marked a dot 2" in from the edge, drew a 45 degree angle:
...and pulled out my pull saw:
I have very few of my wood tools unpacked, but this is one of them. It's a basic japanese style pull saw from home depot. It's not fancy, but it does have 2 edges (one cross cut and one rip) on a single saw. Since i'm a cheapskate, i like 2 for 1 saws. I haven't done any woodworking in a while, but I can share a few tips with you if you are interested. First off, with hand saws (and any saw, really) you have to be aware of the direction you are sawing in relation to the grain:
That direction, at a 45 degree angle pulling toward the end grain (as opposed to the side) is the correct angle in this case. If i was using a push saw, the saw would still move in the same direction, i would just be pushing from the other side. The reason for this is grain splintering. If cutting this way splinters the grain, it will do so on the part that gets cut off, not the part of the board that remains. Tip 2 is using a guide:
Using another block with a known square angle as a guide can help you cut straight down through the wood. Obviously you don't hold the guide block with the saw, i was just holding it for a photo. You cna use the same trick to get straight cuts with a chisel. I use the guide block with a chisel, but not a saw usually. Tip 3 is the angle i cut through the wood:
This in particular is not easy with a push saw. I'm pulling upwards to prevent splintering again, but it's not that simple. I first cut a line along the top just outside of the pencil line i drew. This cuts all the wood fibers on the very top of the board. Then i dig in as shown in the picture, pulling back but also up. As the saw cuts into the fibers on the bottom, they are pulled up into the wood and will not splinter out. The wood on top (being pulled away from the board) won't splinter either, because i've already cut the fibers on the top 32nd of an inch or so. When fibers below try to pull up, they are held down by the top fibers. In the end, i usually end up with a small nub at the very last point of the cut:
I make short work of that (and the saw marks) using the other tool i unpacked, my #5 jack plane:
Really this is more of a block plane job, but my block plane isn't unpacked. Some pretty shavings later...
and i have a smooth cut:
Now for the end grain (cut by the lumbermill, not me)
Note again the direction. Also this is more of a block plane job, but whatever. Going the way i am going, i will get to the end and the cut will end nicely. Going the other way, i would blow out the grain at the square edge because there is nothing holding it on. This is usually handled by planing in from the edge and stopping before going off the other side, turning around and planing back in from the other edge. I don't have to worry with the 45 degree angle. Near the end of the smoothing i noticed a problem:
While a better looking edge than it was, there is some crushing of the wood and not a smooth cut. This is for a couple reasons, primarily because pine is very soft, but also because my plane isn't super sharp. Again, it's also the wrong plane. Cutting smooth end grain pine is the go-to test to see if a chisel is honed perfectly. This plane fails this test. These are garage shelves, i don't care.
One nice thing to have on shelves is a 'soft' edge which i achieved via chamfering the edge. Basically, chamfering is just putting a small 45 degree angle on the edge of the board, which i did using the jack plane again:
After this pic, i ran a chamfer along the entire leading edge of the board, giving me some nice super long shavings of wood:
Now, i only did this on the outer board, the one i will touch (chamfering helps prevent some splinters in hands, too). the inner board i just left along. i won't be running my hand along the edge, i don't care what it feels like.
I also don't have to care so much about the drywall, because this is what it looks like:
4 holes per square foot. So, onto the brackets. I immediately noticed a problem:
2 holes for inner board, 1 for outer board. hmmm...
Fixed! Now, studfinding (off camera), long mounting screws, and bam:
I would particularly like to point out this gap:
1/4" between boards, and between board and wall. I achieved this using some 1/4" thick wood as spacers.it's quite nice having a consistent 'panel gap' on a shelf. Minor confession, this is the first ever shelf i'm put up on a wall. Ever. I've made shelves in stand alone furniture, or on a work bench, never ON a wall. Feels good.
I didn't put a 3rd brace in the middle like in my model, primarily because there isn't a stud in the middle, but also because it doesn't seem to need one:
That's not alot of warping across the 7 feet or whatever between studs with a 25lb weight dead center. Also FYI the stereo won't live on this shelf, i just put it there to stop it falling while moving the fridge.
Repeat all steps on other wall:
Always check the length of the wood you buy. It all says the same length, but if you don't check, this will happen:
Garage shelves. Don't care.
Repeat a 3rd time:
Admire more panel gaps revealing just how not straight the wall really is:
I then sat back and enjoyed the view of my work:
At this point i ran out of wood, so i stopped.