racer_ace
racer_ace New Reader
10/9/08 8:14 p.m.

Any advice on freshening up rusty old caliper brackets? I need to replace my rear calipers and don't want to mount up the clean new units to nasty looking brackets.

Thanks for your insight!

-Ray

thatsnowinnebago
thatsnowinnebago GRM+ Memberand Reader
10/9/08 8:33 p.m.

How much rust? Surface rust or super, pitted rusty? Steel wool or wire brush. Then you can paint them any color you like with caliper paint.

mikeatrpi
mikeatrpi New Reader
10/9/08 9:23 p.m.

I wirebrushed, sandblasted, and soaked mine in Ospho for a day. Then I painted them with BBQ grill paint and baked them (in a bbq grill) to set the paint.

You could also try leaving them in vinegar for a week or two. Or maybe if you have less time, electrolytic rust removal works well but can be a pain to set up.

Tommy Suddard
Tommy Suddard GRM+ Member
10/9/08 9:31 p.m.

I sandblasted, then painted with high-heat paint.

shuttlepilot
shuttlepilot New Reader
10/9/08 9:33 p.m.

sandblasting is the best if you have access to such equipment. Otherwise, whack the piece with a hammer. Preferably a pointy one. The layers of rust will crack off and it won't look so crusty anymore.

kcbhiw
kcbhiw Reader
10/9/08 9:53 p.m.

I've had pretty good success using a wire wheel attached to a drill. It makes quick work of the rust. Afterwards, I wipe it down with a bit of solvent or brake cleaner then a few coats of grill paint.

gamby
gamby SuperDork
10/9/08 9:56 p.m.

I brass brush and some WD40 tends to work wonders on a lot of rusty surfaces.

I freshened up an early 70's road bike (bicycle) that way.

m4ff3w
m4ff3w GRM+ Memberand Dork
10/9/08 10:33 p.m.

bakingsoda blaster?

problemaddict
problemaddict New Reader
10/10/08 3:19 a.m.

Electrolytic rust removal works pretty good if you've got time and no sandblaster... All you need is a bucket, water, 'washing soda', and a battery charger.

http://www.instructables.com/id/Electrolytic-Rust-Removal-aka-Magic/

VanillaSky
VanillaSky New Reader
10/10/08 4:09 a.m.

I'll also vouch for the electrolytic derusting process. It hasn't failed me yet. Kills rust, but leaves behind clean metal.

foxtrapper
foxtrapper SuperDork
10/10/08 4:36 a.m.

A vinegar soak.

neon4891
neon4891 Dork
10/10/08 10:42 a.m.

would electrol... work on a slightly rusty, yet thick brake rotor?

Edit. i read the entire thing and i dont think it would be a good idea

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