doctorscholls
doctorscholls New Reader
7/20/16 12:52 p.m.

I bought this GS400 as my first bike in March of 2015. Previous owner added clubman bars, slip-on mufflers, and cut the rear tail section off. Drum brakes are adequate at best.

Took it for a cruise on Christmas when it was 65 degrees out. One of the carbs leaned out and blew a hole in the piston at 9k rpm. That was fun.

I YZ250 motor laying around from a go-kart project that I got from a friend that passed away. He was a huge 2-stroke fanatic and rode a Yamaha RZ350. He would have loved to see this motor swap.

I found a used FMF expansion chamber and used the stock muffler.

Added the radiator on the side, as there's not too much room between the front tire and exhaust.

Needs a few more odds and ends and it'll be ready to ride again!

wheelsmithy
wheelsmithy GRM+ Memberand Dork
7/20/16 3:33 p.m.

This is Awesome! Plans for a stator/Lights/Etc? Very cool.

singleslammer
singleslammer UberDork
7/20/16 3:50 p.m.

That is sweet. I am having terrible thoughts of similar excursions with an old UJM and probably a KTM 300+ 2 stroke

doctorscholls
doctorscholls New Reader
7/20/16 3:57 p.m.
wheelsmithy wrote: This is Awesome! Plans for a stator/Lights/Etc? Very cool.

As of right now, I was just going to use a total loss separate electrical system. The stator on these only outputs 35W, and an upgraded stator is a few hundred bucks. I'll just use LED bulbs for now and keep it strictly for daytime use.

wheelsmithy
wheelsmithy GRM+ Memberand Dork
7/22/16 8:44 a.m.
doctorscholls wrote:

As of right now, I was just going to use a total loss separate electrical system.

Now there's an idea that didn't occur to me. Neat-o

pilotbraden
pilotbraden SuperDork
7/27/16 2:06 p.m.

I like the way you think, please keep us updated

doc_speeder
doc_speeder HalfDork
8/17/16 12:17 a.m.

I have a YZ250X, and I'm a huge 2 stroke fan too. I whole-heartedly approve! What year is the motor?

doctorscholls
doctorscholls New Reader
8/24/16 12:20 p.m.

In reply to doc_speeder:

It's a 1988 motor. Just rebuilt the bottom and top end two years ago. First time it's run since then!

Got it running last week. Took it on a quick ride to a local bike night for a road test. Found a 3600 mA-h lithium battery pack I can use to run lights. I'll recycle most of the stock harness for blinker relays. Headlight was converted to accept an H4 bulb, so I found a 30W LED bulb that fits in.

Exhaust placement is...not great. Inner thigh gets real warm next to the muffler. I'll extend the stinger and move the muffler down lower. I think the muffler packing is worn, it's very loud...louder than I remembered.

markwemple
markwemple SuperDork
8/24/16 2:58 p.m.

In reply to doctorscholls:

The radiator pn my Ducati is a lot smaller. Have you thought of finding a smaller one?

doctorscholls
doctorscholls New Reader
8/30/16 10:13 p.m.

In reply to markwemple:

Not really, not sure if it's too big or not, but since I'm not running a fan, I figure it'll help with sitting still cooling off from radiation.

2002maniac
2002maniac Dork
10/2/16 9:14 p.m.

That looks like fun! I bet it gets interesting when it comes on pipe.

jfryjfry
jfryjfry Reader
10/4/16 8:04 a.m.

killer! how does it idle? i have a street legal cr500 1990 that does not enjoy idling.

I think that silencer needs to sit under the seat and stick straight out over the rear wheel.

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