Engine is apart. Now's the time to install an oil temp sensor (or is it sender?) into the Miata's aluminum oil pan.
Should I just drill and tap the pan for the 1/8" NPT sensor or drill and weld a bung into the side of the pan?
Which approach is better and why? Is one approach more prone to leaking?
Thanks.
Agreed. Most oil pans are too thin. If you can't find a spot thick enough to drill and tap, it needs a bung. Properly done, it won't leak.
Opposing view: drilling and tapping will work. It only has to be strong enough to support the sensor. We've been drilling and tapping the pans for years for turbo oil returns and I don't think I've ever heard of one failing. That cast aluminum is relatively thick.
Alternately, you could drill and tap the drain plug. Makes for a super-easy install but if you bottom out the pan you'll remove the wiring. Of course, you shouldn't be using your oil pan for a skid plate...
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