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Swank Force One
Swank Force One MegaDork
4/19/13 6:22 p.m.
Knurled wrote:
Swank Force One wrote:
Knurled wrote:
cghstang wrote: Is 95.6% kind of high for injector duty cycle?
You don't wanna know what teh RX-7 runs them at then (:) But then, I'm not running a piston engine which can melt pistons/valves if they run lean under heavy power, or a turbo engine which gets even more expensive when that happens... or worse, a piston engine with a turbo on it.
I'm fairly certain the MSM runs them well over 100% as well. I KNOW the MX6 does. Ever seen another 4 cylinder make 270whp+ on 330s? E36 M3's ridiculous.
300+ crank horsepower on four 330s is not ridiculous, it's impossible, unless you're running in the range of 70-80psi fuel pressure over manifold pressure. Anything over 100% duty cycle just means the computer wants to open the injectors before it wanted to shut them, and it's just an academic number. For example, my injectors go static somewhere in the mid-8000s. The air/fuel mixture goes too lean to ignite at about 9500, so it's a dandy rev limiter...

http://www.performanceprobe.com/forum/showpost.php?p=515968&postcount=98

Knurled
Knurled GRM+ Memberand UltraDork
4/19/13 7:48 p.m.
Swank Force One wrote: http://www.performanceprobe.com/forum/showpost.php?p=515968&postcount=98

55psi only brings 330cc injectors up to about 370cc/min "normalized". (Ignore max pressure. That 70psi has 15psi of manifold pressure fighting it, so the pressure across the injector is still 55psi)

Four 370s at static is still only 260 crank HP worth of fuel. Either the injectors aren't stock, or the engine has better BSFC than your average diesel engine, or the dyno is a wee biut optimistic No, that never happens...

Swank Force One
Swank Force One MegaDork
4/20/13 9:05 a.m.

The thing is... this isn't uncommon. And happens on all kinds of dynos.

The long and short of it is, that boost pressure on that turbo gives about that much power on an f2. If the afrs are safe it doesn't matter what injectors they are concerning the validity of the numbers.

These engines are wierd. Real wierd. I've seen over 300whp made on a similar setup similar turbo on 22psi using 370cc injectors. Which comes with almost 400wtq. You won't come near these numbers using the same injectors on megasquirt.

Look at dansxr2's mx3. I had that thing running 15psi at the challenge on stock fuel, still pig rich. He switched to megasquirt and the injectors hit 100% duty cycle by 8psi.

Swank Force One
Swank Force One MegaDork
4/20/13 9:06 a.m.

The engine pretty much IS a diesel if that means anything.

cghstang
cghstang HalfDork
4/20/13 9:12 a.m.

So how does Evan fix the issue with his turbo BP miata?

Swank Force One
Swank Force One MegaDork
4/20/13 9:22 a.m.

Tests his spark plug wires and coils. The injectors aren't the immediate problem.

Rupert
Rupert Reader
4/20/13 10:20 a.m.

Evan B,

From these postings I assume you are into modification rather than "pure" restoration.

Have Fun! It looks like it's going to be great!

EvanB
EvanB GRM+ Memberand PowerDork
4/20/13 6:39 p.m.

Another thing I just remembered. When I first swapped the engine and turned the ignition on (before cranking it) there was a loud pop and smoke from the area of the CAS. I shut it off and investigated but didn't see any burnt wires or anything. After that it never happened again and it ran fine so I forgot about it.

Not sure if that has anything to do with my problems or not.

cghstang
cghstang HalfDork
4/20/13 6:41 p.m.

The one thing I learned at school related to electronics was to never let the smoke out.

EvanB
EvanB GRM+ Memberand PowerDork
4/20/13 6:57 p.m.

Perhaps I just need to buy some replacement smoke.

I wouldn't see how a short in the CAS would cause it to miss only under hard acceleration. I could quite possibly be wrong though.

My long term plans include MS3 and more modern sensors to replace the CAS.

Knurled
Knurled GRM+ Memberand UltraDork
4/27/13 11:11 p.m.

http://www.youtube.com/watch?v=7G6wnoUPn3g

cghstang
cghstang HalfDork
4/29/13 7:47 a.m.

Photos by Jason Massey

The miata was driven to 1st in MR and 2nd or (and technically) 3rd as well. The cutting-out issue persists.

fidelity101
fidelity101 HalfDork
4/29/13 11:34 a.m.

You guys had an event over the weekend? lucky

Knurled
Knurled GRM+ Memberand UltraDork
4/29/13 12:05 p.m.

You coulda come down... registration's only $35 too!

Knurled
Knurled GRM+ Memberand UltraDork
4/29/13 12:08 p.m.

In reply to cghstang:

Link to photos?

EvanB
EvanB GRM+ Memberand PowerDork
4/29/13 12:16 p.m.

jpmmedia.smugmug.com

Knurled
Knurled GRM+ Memberand UltraDork
4/29/13 9:04 p.m.

Now I want a Miata with zero offset wheels and Stratos-style flares.

EvanB
EvanB GRM+ Memberand PowerDork
4/29/13 9:52 p.m.

I want that as well...along with some more suspension travel.

EvanB
EvanB GRM+ Memberand PowerDork
6/8/13 1:28 p.m.

The project this weekend is to make ducting for the radiator so the air goes through it rather than around.

And I figured I should clean out the fenders while I was at it.

mazdeuce
mazdeuce Dork
6/8/13 2:43 p.m.

Fender liners? I still get dirt packed into strange places, but not THAT much. Having fun is fun, and that looks like fun, as usual.

EvanB
EvanB GRM+ Memberand PowerDork
6/8/13 2:45 p.m.

It has fender liners but there are some gaps. That is a very common place for dirt to collect on Miatas.

JohnyHachi6
JohnyHachi6 HalfDork
6/8/13 3:37 p.m.

Did you figure out your Megasquirt issue? I'm just seeing this for the first time and can tell you that you definitely need to make some changes if your injector duty cycle is going over 85% or so. At that point, the computer cannot properly control the injector because it is so close to being open 100% of the time. Basically, the computer will start trying to open the injector while it is still closing. Anything over 100% duty cycle and it's flat out impossible to get more fuel through the injectors.

To remedy this, you can try lowering the number of injector pulses per cycle, which is a setting in megasquirt (this will only get you a little more room before maxing the duty-cycle though and you need a lot more). So, you'll need to boost your fuel pressure or put in bigger injectors, but you definitely need to change one of those things.

EvanB
EvanB GRM+ Memberand PowerDork
6/8/13 3:57 p.m.

Haven't solved that issue yet. Larger injectors and a pressure regulator are definitely in the works.

EvanB
EvanB GRM+ Memberand PowerDork
6/8/13 3:58 p.m.

Starting to take shape.

EvanB
EvanB GRM+ Memberand PowerDork
6/8/13 5:39 p.m.

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