wafflenator500
wafflenator500 New Reader
5/10/20 3:07 p.m.

So I've reached a tentative final point on my build! I've always had "fun cars", mostly turbo hatches and sedans, Saab's, Subaru's, both Focus and Fiesta ST, etc. I decided I didn't want to keep dumping money modifying vehicles though, and switched to my Colorado and a motorcycle... That part addiction avoidance lasted for 3 years! 

With all of our newfound free time, I decided I wanted to autocross the truck. Unfortunately, stock these are way out of spec for the height vs track width requirement per regulation, with a height of 70.7 vs a 62.4 track width.

I didn't want to dramatically impact driveability, usability, or go for any extremely custom or non-reversible modifications either. Thankfully I was able to make this work in a pretty reasonable way, with only one thing I need to review still.

So I started thinking about if it would actually be possible, what would be involved, and how much it would actually cost to make it happen. I ended up going with a Belltech 3/4 lowering kit (which ended up actually give ~4inch overall drop), Flowmaster Delta CAI, AFE Rebel Series catback, Hellwig rear sway bar on the stiffer setting, Trifecta tune, KMC KM717 17 wheels, and Nitto NT555 G2 255/45/17.

So that's a 4 inch shorter tire, or 13.6%. As I didn't want to go custom for lowering kit/hitting the extreme end of part limits, this seemed like an easy and easily reversed way to get an extra 2 inches of drop. It also means I can actually get fun tires now! The final gap was made through the KMC KM717 wheels, which were one of the lighter 17 inch wheels I could find in the stupid 6x120 bolt pattern these trucks have, and the change from a +33 to a 0 offset gave me an extra 2.6 inches of track width to get me to a wider track vs height at 65 inch track width and ~64.7 vehicle height, so I slipped in just under the limit! Plus as a nice side effect, my effective final drive ratio went from the stock 3.42 to a 3.95! It did put my 2nd->3rd shift before 60mph, but it's a lot of fun throughout the range at this ratio. It could probably go a little further and still stay very driveable. And of course with the crazy 8th gear ratio of 0.66, I could still "technically" go 218 mph vs the 247 stock gearing! 


A few notes and thoughts.

  • The wheel well opening is a little excessive. Since this was function over form I don't care too much, but it definitely could use a smaller opening. The squared off look doesn't help. I've gotten used to it and don't even notice already, but it does look off when you see it at first.
  • The truck also doesn't look very low since the frame rails are a lot lower and hard to see vs the bottom of the cab, but my lowest non airdam height is just about 4.5 inches. I have a Curt trailer hitch, which has the chain loops pointing down, and I have hit a significant amount of things on the airdam and on those loops. I'm either going to wait until enough wears off to stop hitting, or maybe trip the dam and have a shop cut and weld the loops sideways.
  • When these tires wear out, I'll probably go for the 275/40/17 Nitto's. It's pretty close in size, but almost another inch wider. I didn't this time because I didn't want to go too wide on the wheel at 8.5 width, but I think it would be a little grippier fit. at 10 inches wide I can break them lose decently easy (which of course can be fun).
  • I will say I may need to change the muffler on the exhaust. This has been the only complaint I have with my changes, it's not a good drone inside the truck so far, hopefully it settles or I swap for better. I love the side exit look, but it's super droning at any RPM, not just my new normal ranges. I may be out of luck since the exit is much closer to the cab but I'm gonna at least look at options to try to help it.
  • The factory jack just barely fits under the frame rail. That was a nice surprise since it is a bottle jack and I don't have much room underneath anymore.
  • Finally, with my changes my gas mileage improved significantly. I did the tires and lowering kit first, so I am going to attribute it to the tires. What was normally ~17-20 mpg has now jumped to ~22-26 in the same driving, which is a nice unexpected bonus. I had the speedometer corrected too, so it's not a case of the reporting being significantly off from actual travel.

I'm tempted to look into another inch of drop via a spacer or helper spring in the rear, since the axle flip will inverse any lifting solutions, but I would need to find custom springs for the front. For now I'm just going to leave it. ~3.5 inches of clearance will also start to severely limit usability. If anyone knows the length, spring rate, and internal diameter of the stock springs on this gen Colorado I would love the info! I've been unable to find it so far.
Finally, just for funsies I bought an antenna mount for a GoPro Max. I ordered an extension so I get a little more forward visibility, but it should lead to some fun footage! And of course just a little bit of obnoxious looking mudflaps!

Fingers crossed I'll get to try it out here in Austin at the end of this month! I don't expect to do well, but it'll be fun and probably the only new midsize I'll see running!


 


ShawneeCreek
ShawneeCreek GRM+ Memberand HalfDork
5/11/20 11:39 a.m.

Well, that looks like a ton of fun. I love non-traditional autocross vehicles.

OjaiM5
OjaiM5 Reader
5/11/20 12:06 p.m.

Colorados are such underrated trucks. My friend just bought a diesel version that is amazing. 

I like what you did with this one, Looks like fun. 

Toyman01 (Forum Supporter)
Toyman01 (Forum Supporter) GRM+ Memberand MegaDork
5/11/20 12:12 p.m.

Nice rig!

 

I've got two 2005 Colorados as company vehicles at the moment. There is a pretty good chance one of them will end up a lot lower, with a lot more tire, and a LS/6 speed after they get pulled off the road. Something like this would bring a smile to my face every time I fired it up.

Patientzero
Patientzero Reader
5/11/20 6:13 p.m.

FabBot makes an adapter to use Crown Vic front spindles to convert to 5 lug and open up brake and wheel options.

https://www.fabbotfab.com/collections/suspension

classicJackets (FS)
classicJackets (FS) Dork
5/12/20 2:27 p.m.

Man this thread makes me happy. Also, makes me want to do something similar. I was just looking for manual Colorado's last week with limited success, glad to see they are out there and being put to good use. The wheel openings do look huge, which is hard to believe since these didn't even come with huge wheels from the factory. Keep posting updates here, I know I would love to have one of these in a year or two! 

Toyman01 (Forum Supporter)
Toyman01 (Forum Supporter) GRM+ Memberand MegaDork
5/12/20 3:26 p.m.

The above response was supposed to have a picture attached to it. Let's try a upload instead of a hotlink. 

wafflenator500
wafflenator500 New Reader
5/12/20 7:23 p.m.

Thanks all! I really can't wait to try this out, I'm hoping the local event here doesn't get postponed later this month. I'm registered in CAM as a novice. I am a little bummed I won't be able to get a full novice experience with ride-alongs or other help of course. And of course I'd love to put a blower on it, but I don't think I can bring myself to spend the $5k to make that happen.

OjaiM5 the diesel's are cool! They're a lot slower but that's a pretty awesome powerplant! If I were using it just for towing/hauling I would have loved to have picked up the diesel.

Patientzero it looks like that link is for the first gen :( I'm actually pretty happy with my setup outside of wishing for wider wheels. I don't really care for "truck style" wheels, but I'm pretty happy with these and I love the color! And the brakes are pretty great stock, probably due to the 7000lb towing capacity. They're pretty powerful and I think they're more than effective.

classicJackets I will say I'm not a huge fan of what GM did with powertrain/trans combos for the 2nd gens. If you want a manual you can only get the I4, which is down 100 hp vs the v6. The 8 speed trans is hit or miss too, though mine's been ok. I miss shifting myself, but that's what I have my motorcycle for thankfully. And it sounds like new 2nd gens can't even be ordered in manual anymore, so they're a bit of a rarity! If you get involved I'd love to see it too, I'll try to post my updates as I try this out!

And Toyman that's a cool truck! The first gens are pretty cool, I had a friend with one and he loved his. I think you've got a lot more options to make it a lot better vs the 2nd gens for sure!

 

Somebeach (Forum Supporter)
Somebeach (Forum Supporter) Reader
5/12/20 7:53 p.m.

Seeing this thread and the NASCAR wheels thread makes me want to buy a Colorado, and slap on some super wide NASCAR wheels, drop it as low as it will go and just cut the fenders to fit some chunky tires. 

wafflenator
wafflenator New Reader
5/12/20 8:10 p.m.

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