After the fun at the gas station, I pointed the truck toward my friend's place a couple towns over. It made it there no problem, so we decided to toss it up on his lift to see how much of a turd this thing was.
Before we could even get it up, those ugly aluminum steps had to be removed to get the lift arms where they needed to be. They were mostly held on by sheetmetal screws and unsafe to step on anyway, so we had to drill/cut them off. I'll replace those with something better later on.
To my surprise, the truck was mostly solid. The frame was all there, as were all of the crossmembers and bracing. Check out those ancient Monroe shocks!
Although they weren't leaking, they have to be at least 30 years old and this one even has rust holes! They will be getting replaced.
Moving toward the front, it looks like the floor had rotted and someone haphazardly patched it, and that rotted again. I'll have to get a driver's side floor pan for it.
I was talking about the exhaust issues I was having a few posts back. Well, I found the leak! Someone clamped a 2.5" muffler onto a 2.25" pipe with no reducer. I'll be ordering up a proper 2.25" muffler, tail pipe, and outlet soon. The cat pipe was replaced with a straight pipe, and seemed to be in OK shape. Someone also replaced the Y pipe at some point.
I figured out why it's not that rusty: it leaks everything from everywhere! The rear main seal is leaking pretty bad, and I think the valve covers aren't much better. There are some spots that had a good 2" of greasy sludge caked on them! I'd rather clean that up any day than deal with rust!
That hole on the left is where the seatbelt mounted on the passenger side. It should be a relatively easy fix. And I have no idea what that RTV'ed up box is, but it's like that on both sides. That's a "Maine Repair" if I ever saw one. Speaking of which, there were a lot of "Maine Repairs" that we found...
Yup, that's a wing nut and a threaded bolt coming out of the drum instead of a brake hardware pin. Hilarious.
Oh great, a permanent repair that involves locking pliers. This was the fuel tank ground wire.
These Craftsman locking needle nose pliers will be a great addition to my tool box!
This is the inside of the rear of the passenger side bed. Looks like it's been patched up. It's there now, so that's a good thing.
Those greasy crud piles are the transmission mount bushings. Yeah, I'll be replacing those.
NASTY.
That's the front bumper mount. More "Maine Repairs" here, with the boogeriest welds I think I have ever seen in person! The bumper itself is in great shape, but I'll have to get some new mounts.
We removed that plow frame, which means I won't bang my damn shins off the thing every time I walk near the truck. That also sheds a ton of weight off of the front end.
Bumperettes are a must for this thing. I'll replace that hardware as well.
We did run into some trouble while working on the truck: The wiring on this thing is a disaster. I wanted to remove the plow wiring, so we started unplugging it, but then realized that it doesn't just unplug. It was like it was there from the factory, and unplugging it made a ton of other stuff stop working. We ended up plugging it all back in just to get me home, so I'll have to address that later. Right now, here are the wiring issues it has:
-All of the lights work fine, including the high beams, with key on/engine off. After starting it, when you switch the high beams on, the passenger side low and high beam go out.
-The horn relay clicks, but the horns don't sound.
-The gas gauge still doesn't work, but we were able to test it with straight voltage and ground and the needle did move.
Weird stuff. I almost want to just put a different harness in it, but my friends are confident that with more time, we can clean up what's there now. There really isn't much to it.
To get an inspection sticker, I need to do the following:
-Fix the floor pan for the seat belt
-Get all the lights and the horn working
-Fix the exhaust
-Fix the fuel leak
-Get the speedometer and fuel gauge working
All in all, a very productive weekend. Looking forward to sorting everything out.