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Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/19/14 2:51 p.m.

Today we were supposed to be going to a family reunion for my wife's family. Unfortunately, she woke up with a stomach bug and has been sick all day. Oh darn, now I've got to find something to do.

Last night I had torn down the carburetor and dumped it in the ultra-sonic cleaner and zapped it for a while.

I was at loose ends this morning, so I blew all the passages out and since the diaphragms and gaskets looked pretty good, I bolted it back together without the kit.

A quick trip to the parts store scored me some fuel line and hose clamps, so I re-plumbed everything, fabbed a mount for the fuel filter and fuel valve. Next on the list...Damn, I'm done and ready for the test run!

I cleaned out the boat, made a run to Wally's World for a trolling motor, stole the aux battery out of the truck, did a quick run on the hose, checked all the hose clamps, loaded the truck and off we went to the landing. Some idiot left the SD card for the camera at home, so all you get this trip, is a couple of cellphone videos.

Me filming in the boat.

https://www.youtube.com/watch?v=mwWxHvmFKC4

My daughter filming from the dock.

https://www.youtube.com/watch?v=wOcUfppLons&list=UUIgOt_g3fmElP1M9dmpNcxw

It left the dock under it's own power, ran much better than I thought it would, and returned under it's own power. I'm thrilled!!!

A couple of notes.

The drivers position is moving up to the middle seat, in front of the engine. With just me in the boat, the intake is almost out of the water and it sucks air. I need the weight up front and since I'm the heaviest thing in the boat...

The tiller SUCKS!. I set it up so the boat would turn the direction the tiller would be pushed. Too bad that's backwards of every outboard in the world. I spent the entire test run turning the wrong way. The steering will change, I'm not sure how yet, but change it will.

The engine cover is going to have to be a good one. This little engine is deafening at 6000 RPMs. After a hour, I had a headache. Much sound deadening will be needed.

I has a happy!

mikeatrpi
mikeatrpi Reader
10/19/14 3:02 p.m.

That looked like a ton of fun! Did you get any strange looks from others on the lake?

chiodos
chiodos New Reader
10/19/14 3:30 p.m.

Thats awesome! Ive been following your progress and your top speed is pretty impressive, for reference our 14ft aluminum duck boat with a 35hp outboard does almost 30mph with 4 people. Now im dreaming up putting a seadoo motor in my 1949 14ft alumicraft haha

Beagle
Beagle New Reader
10/19/14 3:31 p.m.

can you detach and move the arm the cable attaches to and cable on the other side of the tiller arm (180*) ? That'll swap the push/pull to pull/push...

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/19/14 3:46 p.m.

Mike, it got a lot of strange looks at the landing.

Beagle, the arm is unfortunately welded. I can cut it off and rotate it, but I'm considering my options. I'm going to have to do some digging on the internet and look at other ideas. I might just have to get used to driving it. We'll see how it goes back together when I move the drivers position.

Gearheadotaku
Gearheadotaku GRM+ Memberand PowerDork
10/19/14 5:50 p.m.

so awesome. Bravo!!!

petegossett
petegossett GRM+ Memberand PowerDork
10/19/14 6:27 p.m.

That looks fast enough to be entertaining. And loud enough to be obnoxios.

Kenny_McCormic
Kenny_McCormic PowerDork
10/19/14 10:45 p.m.

In reply to Toyman01:

Rotate the base 180 and then flip the handlebar in the clamps?

bgkast
bgkast GRM+ Memberand SuperDork
10/19/14 11:23 p.m.

Fantastic! 26 with 4 people in it isn't shabby.

Keith Tanner
Keith Tanner GRM+ Memberand MegaDork
10/19/14 11:31 p.m.

I laughed out loud when you hit the throttle. That's great.

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/20/14 7:25 a.m.
Kenny_McCormic wrote: In reply to Toyman01: Rotate the base 180 and then flip the handlebar in the clamps?

Perfect. That would do it.

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/20/14 7:25 a.m.
Keith Tanner wrote: I laughed out loud when you hit the throttle. That's great.

I did too.

pinchvalve
pinchvalve GRM+ Memberand MegaDork
10/20/14 7:30 a.m.

I would permanently mount the trolling motor vertically, but remove the drive head below the waterline. That way, it will look like your trolling motor is what is supplying the power! That will confuse some folks. Oh, and run the battery cable to a pack of 4 D-Cells. LOL

chiodos
chiodos New Reader
10/20/14 11:31 a.m.

Is your exhaust still a wet setup that also still routed through hull like when it was a pwc originally? They both play a huge role in exhaust sound deadening. I mean you can only do so much with a 2cyl 2 stroke but every little bit helps

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/20/14 12:39 p.m.
chiodos wrote: Is your exhaust still a wet setup that also still routed through hull like when it was a pwc originally? They both play a huge role in exhaust sound deadening. I mean you can only do so much with a 2cyl 2 stroke but every little bit helps

It still has the factory wet exhaust. The exhaust isn't the problem. It's the mechanical engine noise. A well insulated engine cover should solve most of that problem. I just need to build it.

tuna55
tuna55 UltimaDork
10/20/14 12:51 p.m.
Toyman01 wrote:
chiodos wrote: Is your exhaust still a wet setup that also still routed through hull like when it was a pwc originally? They both play a huge role in exhaust sound deadening. I mean you can only do so much with a 2cyl 2 stroke but every little bit helps
It still has the factory wet exhaust. The exhaust isn't the problem. It's the mechanical engine noise. A well insulated engine cover should solve most of that problem. I just need to build it.

Oh yeah, too bad you don't know how to fabricate stuff.

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/20/14 4:18 p.m.

In reply to tuna55:

No, but I know a guy...

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/20/14 4:47 p.m.

Time to start getting this thing finished.

I stopped by Slows and picked up a sheet of Advantek. It's a water resistant OSB decking that seems to hold up very well when wet. Against most recommendations I'm going to use it for the back deck. My father used some to re-deck a boat about 4 years ago and it is still holding up fine. At $25 a sheet, compared to $100 a sheet for marine ply, I'm going to give it a try. It will get completely coated with epoxy and get a couple of layers of cloth on the top.

More to come.

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/20/14 6:17 p.m.

This is how the fuel fill is going to end up.

There are going to be two hatches cut into the deck for storage and access to the fuel tank, steering and bilge pumps.

I haven't cut the openings yet because I don't actually have the hatches, but they will end up like this. The pencil marks don't show up very well in the pictures.

Woody
Woody GRM+ Memberand MegaDork
10/20/14 6:30 p.m.

This just keeps getting better and better!

ultraclyde
ultraclyde SuperDork
10/20/14 6:45 p.m.

I've used that stuff reflooring a mobile home. Its heavy. How badly will it affect your trim?

BTW, this is currently my fave project on grm.

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/20/14 7:28 p.m.

In reply to ultraclyde:

That piece, as it sits, is about 25 pounds. With glass and cutting for the hatches, it will probably stay that weight or less, so it shouldn't be a problem. It's also very stiff stuff so I won't have to add a bunch of structure underneath it.

I will be using another piece for the top of the engine box. The sides of the engine box will be thinner, lighter ply. I'm reasonably certain people will be standing on top of it at some point and I don't want the top to fail.

Glad you like the project. It's been a lot of fun.

jmc14
jmc14 Reader
10/20/14 8:05 p.m.

Great project and great job. It's been a blast to follow.

Toyman01
Toyman01 GRM+ Memberand UltimaDork
10/21/14 3:52 p.m.

I've spent the last hour or so fabbing up an engine cover. The original plan was to build a simple box. It looked like crap so scratch that. Now I have to get creative.

This is the easy part.

This is the part I'm not sure I like. Boxy doesn't work, this is better, but getting it to seal will be a PITA. If all else fails, I guess I could gasket it.

bgkast
bgkast GRM+ Memberand SuperDork
10/21/14 4:41 p.m.

Does the engine sit higher than the benches?

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