mazdeuce
mazdeuce UberDork
9/13/14 7:54 p.m.

Spent about 5 hours tearing my wife's FJ cruiser apart to get to the (maybe) bad knock sensor. I need to get another one and then put it back together. Lots of nuts and bolts sitting in nice little piles. I'm always more nervous putting things back together. Taking stuff APART is easy.

DrBoost
DrBoost UltimaDork
9/13/14 8:01 p.m.

I'm the opposite. Taking stuff apart is when rusty bolts break or strip.

mazdeuce
mazdeuce UberDork
9/13/14 8:14 p.m.

Texas. No rust. That part is pretty awesome.

1988RedT2
1988RedT2 PowerDork
9/13/14 8:18 p.m.

Beware the leftover parts!

Ojala
Ojala GRM+ Memberand HalfDork
9/13/14 8:27 p.m.

You might try a piece of cardboard. I poke the bolts through the cardboard in the same pattern as on the car and write the description and torque on the cardboard with a sharpie.

EastCoastMojo
EastCoastMojo GRM+ Memberand Mod Squad
9/13/14 8:31 p.m.

In reply to Ojala:

Nice tech tip! I poke bolts in cardboard, but mostly just to hit the heads with spray paint.

mndsm
mndsm MegaDork
9/13/14 8:48 p.m.
Ojala wrote: You might try a piece of cardboard. I poke the bolts through the cardboard in the same pattern as on the car and write the description and torque on the cardboard with a sharpie.

That is hella smart. go put that in tips like..now.

mazdeuce
mazdeuce UberDork
9/13/14 9:15 p.m.
mndsm wrote:
Ojala wrote: You might try a piece of cardboard. I poke the bolts through the cardboard in the same pattern as on the car and write the description and torque on the cardboard with a sharpie.
That is hella smart. go put that in tips like..now.

I've done that before and it works as well as you'd hope. It's a good tip. This time I thought I wouldn't have too many so I used my magnetic tray and created nice little piles corresponing to particular parts. It's not as good as the cardboard.

Ojala
Ojala GRM+ Memberand HalfDork
9/13/14 9:28 p.m.

In reply to mazdeuce:

I put a long bolt into a short hole one time and cost myself a case. So ever since then I am very careful to put the exact right bolts back into the right hole. I just put the torque on the cardboard because i can eyeball wrench sizes but I can't remember torque values or steps since I use a lot of aftermarket studs that use different torque from stock.

novaderrik
novaderrik PowerDork
9/13/14 11:02 p.m.

i always try to put bolts back into the holes they came out of if i know it's going to be apart for more than a few hours..

wbjones
wbjones UltimaDork
9/14/14 3:52 a.m.
novaderrik wrote: i always try to put bolts back into the holes they came out of if i know it's going to be apart for more than a few hours..

you must be a lot younger than I am … if it's more than a few min. I need to mark them somehow

Appleseed
Appleseed MegaDork
9/14/14 1:36 p.m.

It took me 4 hours to get fenders off a YJ Jeep. 30 minutes to put new ones back on. Rust.

mazdeuce
mazdeuce UberDork
9/16/14 1:23 p.m.

Just in case it was keeping anyone up at night, I put it all back together this morning. All of the bolts went back in the holes. All of the hoses and plugs back on. No codes no leaks. I am tentatively calling it a success. $800 in labor saved!

bgkast
bgkast GRM+ Memberand SuperDork
9/16/14 1:28 p.m.

The Canadian
The Canadian New Reader
9/16/14 1:50 p.m.
Ojala wrote: You might try a piece of cardboard. I poke the bolts through the cardboard in the same pattern as on the car and write the description and torque on the cardboard with a sharpie.

I first did this when modding my dads moped. 14 bolts and 13 different sizes. Now I do this all the time when the bolt are different sizes. some times i'll even draw a basic shape of the part to know where the bolts go and i can grab them without even looking, makes assembly faster. my biggest issue is running out of spare card board to draw on and poke holes in.

jsquared
jsquared Reader
9/16/14 4:29 p.m.
1988RedT2 wrote: Beware the leftover parts!

^ This reminded me of this, from the Top Gear Build-A-Caterham-at-the-track-before-the-Stig-drives-one-to-the-track episode:

"But Jeremy, this is all really important stuff."

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