erohslc
erohslc HalfDork
12/26/11 11:28 a.m.

Anyone tried this yet?

http://www.harborfreight.com/7-1-4-quarter-inch-metal-cutting-circular-saw-8897.html

Looks like it might fit my light duty needs.

Carter

ditchdigger
ditchdigger Dork
12/26/11 11:58 a.m.

I know electricians that use those for EMT conduit. For rigid conduit they still pull out the portaband.

Just get a Freud Diablo metal cutting blade for a regular circular saw and power through stuff as thick as 1/4"

Here is an example on 3/16" http://www.youtube.com/watch?v=92KA-LgNBUM

evildky
evildky Dork
12/26/11 12:29 p.m.

for clarification, I believe to be considdered a "cold saw" it has to be liquid cooled

Dr. Hess
Dr. Hess SuperDork
12/26/11 1:01 p.m.

I've cut enough 304 stainless for 2 car frames using a $100 miter saw with metal cutting blades from Lowes or home depot.

erohslc
erohslc HalfDork
12/26/11 10:21 p.m.

In reply to evildky: I'd suggest that in current parlance, any saw that uses cutting blade technology (whether liguid coolant/lubricant is applied to the cut zone or not) rather than abrasive technology qualifies as a 'cold saw'.
Use an abrasive disk saw to cut through 1/2" rebar,and the striking thermal difference will quickly become apparent. ;)

For others that have used 'normal' high RPM saws with metal cutting blades, have you calculated the actual toolface cutting speed (SFPM) that the blade tips see?

A 7-1/4 " blade spinning at 4000 RPM yields nearly 7,600 SFPM (!!!!!!!!)
References say recommended SFPM for steel with carbide tooling is up to 600 SFPM.

I'm not saying in any way that posted experiences are bogus, just wondering what kind of blade life or tradeoffs to expect.

I know that when I goof up the SFPM calculations for my mill, the cutting results are usually not what I expect.

The hallmark of most commercial coldsaws seems to be gearing that allows the blade to run at low RPM, but with very high torque, to enable the blade tips to function like a cutting tool in a lathe or mill.

The HF unit claims max RPM of 3500, which seemed way too fast. From the exploded diagram in the downloaded product manual, there is no speed reduction gearset.
That's one reason I posted, to see if anyone has realworld experience to share.

Quoted RPM are no-load I'm sure. Maybe in service, the motor is designed to deliver torque when RPM drops due to loading, without overheating.

Carter

Dr. Hess
Dr. Hess SuperDork
12/27/11 7:17 a.m.

The metal cutting "blades" are about five bucks or so and are abrasive, like a big "cut off tool" disk. And to answer your question, no, I didn't calculate the speed at the edge of the blade. I don't care. I just want my stainless parted exactly where I want and with minimal effort on my part. Used it yesterday to cut some 2" square 1/8" wall tubing.

Trans_Maro
Trans_Maro Dork
12/27/11 9:25 a.m.

Dry cut saws use the abrasive blades and rung high RPM.

Cold saw uses carbide tipped blades and low RPM.

If you use a cold saw blade at high rpm, you'll have saw teeth everwhere. The heat tends to loosen the brazing on the carbide inserts, it wears them much faster as well since there is a greater chance of fracturing the carbide.

Shawn

erohslc
erohslc HalfDork
12/27/11 4:01 p.m.

The HF unit definitely uses brazed carbide teeth on a ferrous metal blade, not abrasive.
Hess, I understand that you don't care; results trump theory.
I have an abrasive cutoff saw.
But I'm after different results, that require 'cold saw' cuts.

Anyone have real world results with the HF unit to share?

Carter

patgizz
patgizz GRM+ Memberand SuperDork
12/27/11 9:45 p.m.

i have a brand name one, probably the one HF sent to their factory to copy.

it works awesome. i have cut 2x4 framerail tube, 1/4" thick angle iron, 1/8" diamondplate, and round roll cage tubes. the blades are about $30 for good ones, not sure about HF ones. it makes clean quick cuts that do not build heat like abrasive wheels do.

erohslc
erohslc HalfDork
1/1/12 7:44 p.m.

Thanks PG, do you know what RPM it runs?

patgizz
patgizz GRM+ Memberand SuperDork
1/1/12 9:40 p.m.

3500

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