P71
P71 GRM+ Memberand SuperDork
6/5/10 8:38 p.m.

The P71 is busted. Blew one of the spark plugs clean out of the head. Man I loathe these stupid Mod Motors...

Anyways, does anybody know if this can be successfully fixed with the head on, or is it time to DOHC swap this pig? Oh, it broke the damn coil too, so I need one of those as well. They always break when the income stops...

NYG95GA
NYG95GA SuperDork
6/5/10 9:37 p.m.

That totally sucks.

The bad news is that you'll likely have to pull the head to do it right.

The good news is that you have plenty of extra time on your hands to do it.

RedS13Coupe
RedS13Coupe Reader
6/5/10 9:53 p.m.

If the threads are blown out I can't imagine fixing things with out at least a little drilling and tapping.

That means metal shavings, I can't imagine that being a good idea in an assembled motor.

GR40RACER
GR40RACER New Reader
6/5/10 9:56 p.m.

It's fixable with the head on, check out this GRM Tech Tip http://grassrootsmotorsports.com/tech-tips/52/

belteshazzar
belteshazzar SuperDork
6/5/10 10:02 p.m.

doh.

patgizz
patgizz GRM+ Memberand SuperDork
6/5/10 10:08 p.m.

ls1 time

i just got my 4.6 running right.

i've repaired plug holes via drill/tap/helicoil with head on engine. drilled, vac with small hose down plug hole, tap coated in grease to catch shavings. fyi the cheapest standard brand coil from rock auto was $27 less incl shipping than local and made in USA, just did #6 again replacing the taiwan coil from advance that i installed when i got the car 2 yrs ago

NYG95GA
NYG95GA SuperDork
6/5/10 10:15 p.m.
patgizz wrote: ...tap coated in grease to catch shavings.

If you do it without pulling the head, this is the best advice.

joey48442
joey48442 SuperDork
6/5/10 10:23 p.m.

I remember something about lowering the piston and filling the cylinder with shaving cream, do your metal work, then when you roll the engine over it will push the crap out.

Joey

John Brown
John Brown GRM+ Memberand SuperDork
6/5/10 10:46 p.m.

Your local NAPA has a repair tool and "insert" kit for this, It isn't cheap but it is cheaper than pulling the head. Comes with a special tap, helicoils, installer and a handy blow mold case because you WILL need it again!

petegossett
petegossett GRM+ Memberand SuperDork
6/5/10 10:58 p.m.

I've done the shaving cream trick, followed by a vacuum. Worked like a charm on the Sidekick!

belteshazzar
belteshazzar SuperDork
6/5/10 11:13 p.m.

i can't wait for mine to blow one so I can justify trickflow heads.

Appleseed
Appleseed SuperDork
6/6/10 5:40 a.m.
belteshazzar wrote: i can't wait for mine to blow one so I can justify trickflow heads.

P71, do this!

porksboy
porksboy Dork
6/6/10 7:55 a.m.

What vehicles and models are suceptable to this? Any way to stop it from happening?

eastsidemav
eastsidemav Reader
6/6/10 9:06 a.m.

5.4 swap?

914Driver
914Driver SuperDork
6/6/10 9:35 a.m.

I have one of those NAPA rethreading tools. You know what a tap looks like, right? A bottoming tap has a flat bottom to get to the bottom of a blind hole, a starter tap has a point to help get things started.

This thing is a starter tap with a longer point which has a cutting surface like a reamer. Align it over the hole and gently turn; it cuts, it threads and it's wonderful. It cuts the spark plug hole oversize and then you install an insert, it's a threaded nipple with spark plug threads inside and threads outside that match the ones you just cut. A little Lock-Tite and you back in the game.

This is a 10 minute job that's only scary if you haven't done it before, nothing to it.

Dan

P71
P71 GRM+ Memberand SuperDork
6/6/10 10:31 a.m.

Dan,

Do you have the part #'s for the tool and insert?

John Brown
John Brown GRM+ Memberand SuperDork
6/6/10 11:11 a.m.

If the NAPA guy doesn't know where it is he should be looking for a new job ;)

I will check my catalog after I cook lunch (I need to go to the storage unit to get the catalogs)

belteshazzar
belteshazzar SuperDork
6/10/10 8:51 p.m.
porksboy wrote: What vehicles and models are suceptable to this? Any way to stop it from happening?

2-valve ford mod-motors.

there's like three threads for the plugs, or something equally ridiculous.

P71
P71 GRM+ Memberand SuperDork
6/10/10 9:08 p.m.

I ordered one of those ridiculous fix-it kits, a plug, and a coil. Keep yer fingers crossed...

Streetwiseguy
Streetwiseguy Reader
6/10/10 11:26 p.m.

Time sert is the kit the pros use.

And yes, it is one of the two stupidest things ever done to an engine.

The other stupid thing is the plug design they changed to afterwards.

slefain
slefain Dork
6/11/10 9:16 a.m.

Find a crapped out Mark VIII and swap the motor.

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