Jumper K. Balls
Jumper K. Balls UltraDork
1/17/15 6:20 p.m.

I am rebuilding the shifter on Ransoms E28. I placed an order for all the necessary bits and got to work. All seemed well until I realized the selector rod was really worn on the rod joint side which is a metal to metal joint. I opted to just repair it.

 photo 20150117_130836_zpsq60lfizd.jpg

Rod with 10mm donor stock

 photo 20150117_133252_zpsoknntgkd.jpg

bolt head turned down, shortened and groove cut for retainer

 photo 20150117_135552_zpsjmfrq2gz.jpg

old pin cut off, new one welded on. I went ahead and zinc plated it too!

 photo 20150117_142119_zpsxqge7dia.jpg

All new bushings and wear items ready to go. Now I just need to install it. Someone was using the lift today so that will have to wait til tomorrow.

mad_machine
mad_machine GRM+ Memberand MegaDork
1/17/15 8:00 p.m.

ok.. I am way beyond impressed on your abilities

mndsm
mndsm MegaDork
1/17/15 11:03 p.m.
mad_machine wrote: ok.. I am way beyond impressed on your abilities

I know, right? Freaking grade 8 bolt turned into a BMW shifter for lulz. I'm flabbergasted.

dean1484
dean1484 GRM+ Memberand UltimaDork
1/18/15 12:08 a.m.

Done the same to fix the similar condition on 944 shifters except instead of the c clip I use two thin nuts to lock against each other and a spring washer to keep tension on things.

link to my page. Did this back in 08 and it is still good as new

http://www.ehadesign.com/~dsmith/shift-fix.htm

turboswede
turboswede GRM+ Memberand UltimaDork
1/18/15 1:20 a.m.

In reply to dean1484:

I added 10mm thrust bearings to mine to take the load off the shaft so that the wear won't happen again. $5 on Amazon and happy happy shifting.

Feedyurhed
Feedyurhed SuperDork
1/18/15 5:21 a.m.

Nice work!

TeamEvil
TeamEvil HalfDork
1/18/15 10:03 a.m.

I bought a replacement for my Mustang.

Actually typed the order into Amazon myself.

MAN are my fingers tired ! ! ! ! Gotta take a break from all of this work . . .

kanaric
kanaric Dork
1/18/15 11:17 a.m.

Ya I wish I knew someone like you near me, lol

Toyman01
Toyman01 GRM+ Memberand MegaDork
1/18/15 2:10 p.m.

Nicely done!

novaderrik
novaderrik PowerDork
1/18/15 2:18 p.m.

i would have just removed the old stud, drilled a hole, welded a bolt in place, and double nutted it in place.

but i guess your way works, too..

Uncoiled
Uncoiled Reader
1/18/15 4:28 p.m.

Thats purdy.

N Sperlo
N Sperlo MegaDork
1/18/15 5:46 p.m.

Waiting is for suckers.

gearheadE30
gearheadE30 Reader
1/19/15 7:36 a.m.

How do you DIY zinc plating??

Jumper K. Balls
Jumper K. Balls UltraDork
1/19/15 9:56 a.m.
gearheadE30 wrote: How do you DIY zinc plating??

With this

http://www.caswellplating.com/electroplating-anodizing/zinc-plating-kits.html

dean1484
dean1484 GRM+ Memberand UltimaDork
1/19/15 2:40 p.m.
gearheadE30 wrote: How do you DIY zinc plating??

I don't.. . . I apply some grease (I use the stuff for CV joints in this application) and it never rusts. In my case if it starts to rust I have MUCH bigger issues.

dean1484
dean1484 GRM+ Memberand UltimaDork
1/19/15 2:42 p.m.
TeamEvil wrote: I bought a replacement for my Mustang. Actually typed the order into Amazon myself. MAN are my fingers tired ! ! ! ! Gotta take a break from all of this work . . .
  1. have you priced out a Porsche shifter?

  2. Mine has been customized to accept a Dino shift knob that is shorter than stock. If you look close in the photos on my page you will see a large grade 8 bolt welded where the standard flat stamped metal should be.

So in my case it would have been more work and cost a lot more to get a new shifter. I think it was all of $1.00 in parts that I had lying around anyway and about 15 min of my time.

fidelity101
fidelity101 SuperDork
1/19/15 4:19 p.m.

I welded FC rx7 threads onto my rx8 shifter so I could use my wood shift knob with the new trans but mine looks nothing fancy like that..

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