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oldtin
oldtin SuperDork
3/13/12 10:11 p.m.

Running behind - your package is going out tomorrow with dash bits and a gasket

Taiden
Taiden SuperDork
3/13/12 10:47 p.m.

You're doing me a favor, so you are on no time commitment! Thanks for the help

Taiden
Taiden SuperDork
3/17/12 9:16 a.m.

Finally got my new hardware in for my clutch pivot mod.

(SHAMELESS PLUG)

I had to buy in packs of five, so if anyone wants one I'll sell it for $10 shipped.

3/8" x 16 tpi
2" long set screw with inset allen head
thin and skinny nut for better clearance to bellhousing
316 stainless steel

marked for OEM clearance (compared to a new plastic pivot pin)

head rounded to match the contour of an OEM pivot pin

Taiden
Taiden SuperDork
3/17/12 1:00 p.m.
Tyler H wrote: P.S. Unless you have documentation of frequent valve adjustments (calls for 15k interval,) adjust the rocker clearance at the cam and not the valve stem as the Bentley calls for. The valve stem gets worn eccentric and won't hold an adjustment for a while. .010 feeler gauge on the cam side will keep it happy and let the valve stems go on being happily eccentric. Now you can add re-tracking the AFM, cleaning the IACV and verifying the throttle position switch to your list. All of this stuff is free and pays big dividends.

Thanks for this. I just redid the valve lash at the cam. My previous try was WAY off. So much easier to check lash at the cam. Was able to get them all bang on 0.010".

I'm going to be rebuilding the driveshaft today and replacing the diff mount. I'll check the TPS and retrack the AFM as well.

Really excited to get this done. The only things left after this is the sticking caliper, the funky gauge cluster, getting the interior all anchored down, and making sure the steering bits are in really good shape/alignment.

stroker
stroker HalfDork
3/17/12 1:52 p.m.

In reply to ValuePack:

You had it right the first time.

ValuePack
ValuePack Dork
3/17/12 2:31 p.m.
stroker wrote: In reply to ValuePack: You had it right the first time.

You may be right.

Taiden
Taiden SuperDork
3/17/12 5:20 p.m.

Replaced the rear diff bushing. Car feels awesome now. Pictures to come soon.

Taiden
Taiden SuperDork
3/17/12 6:32 p.m.

Photobucket

New gasket I found in the trunk

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My helping hand

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My dirty valve cover and melted plug wire holder.

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The brand new 528e rear diff mount

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The old one in its natural habitat

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Old vs new

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Look at how clean these fasteners are

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Finally replaced

Taiden
Taiden SuperDork
3/17/12 6:44 p.m.

So lets see... today I:

  • redid my valve lash... motor sounds like a sewing machine now.
  • replaced the sprayer bar seals and installed the missing banjo bolt with locktite... low oil pressure at startup is now cured
  • replaced the diff mount... no clunk and everything feels very tight
  • lubed up the power antenna, now it goes all the way up and down
  • checked the TPS... wasn't working at WOT, tapped it with a screwdriver, now it works!
  • did the AFM trick... not sure if it runs any better though. multimeter showed an improvement though.
Luke
Luke UberDork
3/17/12 8:29 p.m.

Wow, you're really getting E36 M3 done! Nice progress.

What's the AFM trick?

Taiden
Taiden SuperDork
3/17/12 8:49 p.m.

The afm has these metal pin thingies that trace along a varying resistance strip. After lots of use they cut grooves into the strip and cause bad readings. You bend the tab that holds the pins so that they touch a different section of the resistance strip and it revitalizes the whole unit.

Taiden
Taiden SuperDork
3/18/12 8:16 p.m.

Gave Gustav a bath today. (But not below the side moldings, just a rinse there for now.)

Photobucket Photobucket Photobucket

Luke
Luke UberDork
3/19/12 3:28 a.m.
Taiden wrote: The afm has these metal pin thingies that trace along a varying resistance strip. After lots of use they cut grooves into the strip and cause bad readings. You bend the tab that holds the pins so that they touch a different section of the resistance strip and it revitalizes the whole unit.

Cheers.

Looks rather good, too! Black takes some emphasis away from the diving boards that you guys called bumpers in the '80s.

jakeb
jakeb Reader
3/19/12 12:52 p.m.

love it!

Osterkraut
Osterkraut UltraDork
3/19/12 1:19 p.m.

Man, why do people by new cars when E36 M3 like this is around for a payment or two?

Rusted_Busted_Spit
Rusted_Busted_Spit GRM+ Memberand SuperDork
3/19/12 1:30 p.m.

In reply to Osterkraut:

So that we can buy E36 M3 like that at some point in the future.

Taiden
Taiden SuperDork
3/19/12 7:33 p.m.

In tank fuel pump appears to be non-operational. Need to investigate further.

Nice shimmy at high speeds when braking. Anecdotally UCA bushings.

Front right wheel has not overheated since I exercised the caliper piston at that corner. Will inspect further...

driver109x
driver109x HalfDork
3/19/12 8:19 p.m.

The car will run fine without the transfer pump if the main pump is in good condition. Just dont make a hard right turn when the fuel guage is at 1/4 tank or below. Sometimes on very hot summers it can vapor lock especially if your a/c is not working to cool the fuel (fuel lines running by the low pressure hose... if you still have the original...replacements dont come with it anymore).

02Pilot
02Pilot Reader
3/19/12 8:39 p.m.

The cheap fix for a dead transfer pump is to go down to your local parts place and ask them for the in-tank pump for a Chevy Vega. It's an exact match for the E28 unit, requiring only that you pop the old one out of the sending unit assembly and secure the new one in its place. Under $40 the last time I bought one, which was admittedly a while ago, but I'll bet it's still a lot cheaper than the BMW part.

Taiden
Taiden SuperDork
3/19/12 10:10 p.m.

Yeah. The problem manifests itself as such:

With a 1/4 tank, 1st to 2nd gear WOT shift results in a smooth drop in power for about 1 second. 2nd gear pulls from idle result in nice constant power. With a full tank, this symptom doesn't appear.

I'll do the Chevy vega fuel pump. The VDO part is ~$150 iirc. $40 is much easier to stomach. That is, if I need to replace it. I actually need to dig in and give it a look. Might try the hammer tap to see what happens. It could even be completely electrical... just need to look.

ValuePack
ValuePack Dork
3/20/12 2:18 a.m.

Voting this up. Excellent progress out of you, young squire.

Taiden
Taiden SuperDork
3/20/12 7:30 a.m.

Chevy vega pump is rated 20 to 35 gph.

BMW pump is rated 45-55 gph.

hmm

02Pilot
02Pilot Reader
3/20/12 7:35 a.m.

FWIW, I ran the Vega pump for years without a problem. How often are you going to need to push even 20gph through your engine?

Taiden
Taiden SuperDork
3/20/12 7:47 a.m.

how big is the surge tank? Because you're right, it shouldn't really matter unless I was making 400 horsepower and was wide open throttle long enough for the surge tank to go empty

Taiden
Taiden SuperDork
3/20/12 12:22 p.m.

02pilot: what did you use for a sock?

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