SVreX (Forum Supporter) said:
I shouldn't have mentioned CA. I'm not in CA. It was intended to be a generic question about the federal law.
Still unclear under the Federal law whether it should be measured against the VIN number or against the drivetrain. (Engine came from a truck, but had been modified)
BTW, I'm in an area that doesn't do emissions testing.
In my mind, it took an old diesel off the road. I'm sure that's not how the Feds look at it.
Federally speaking, it's probably not kosher. The last paragraph I'm quoting covers your specific situation a bit. In general it sounds like you'd have to meet the emissions rules for the chassis rather than the engine since you're going from diesel to gas. But I also think the HP tuners would mean it's not a "certified configuration". Basically, you'd probably have to go through the full battery of emissions tests (not just an annual tailpipe sniffer) in order to prove that it's cleaner than the stock diesel. But that might not be too difficult honestly.
I believe the following is still current:
https://19january2017snapshot.epa.gov/sites/production/files/documents/engswitch_0.pdf
"EPA received many questions regarding the application of this law to a situation where one engine is removed from a vehicle and another engine is installed in its place. EPA's policy regarding "engine switching" is covered under the provisions of Mobile Source Enforcement Memorandum No. lA(Attachment 1). This policy states that EPA will not consider any modification to a "certified configuration" to be a violation of federal law if there is a reasonable basis for knowing that emissions are not adversely affected. In many cases, proper emission testing according to the Federal Test Procedure would be necessary to make this determination.
A "certified configuration" is an engine or engine chassis design which has been "certified" (approved)by EPA prior to the production of vehicles with that design. Generally, the manufacturer submits an application for certification of the designs of each engine or vehicle it proposes to manufacture prior to production. The application includes design requirements for all emission related parts, engine calibrations, and other design parameters for each different type of engine (in heavy-duty vehicles), or engine chassis combination (in light-duty vehicles). EPA then "certifies" each acceptable design for use,in vehicles of the upcoming model year. For light-duty vehicles, installation of a light-duty engine into a different light-duty vehicle by any person would be considered tampering unless the resulting vehicle is identical (with regard to all emission related parts, engine design parameters, and engine calibrations) to a certified configuration of the same or newer model year as the vehicle chassis, or if there is a reasonable basis for knowing that emissions are not adversely affected as described in Memo 1A. The appropriate source for technical information regarding the certified configuration of a vehicle of a particular model year is the vehicle manufacturer.
The most common engine replacement involves replacing a gasoline engine in a light-duty vehicle with another gasoline engine. Another type of engine switching which commonly occurs, however, involves diesel powered vehicles where the diesel engine is removed and replaced with a gasoline engine. Applying the above policy, such a replacement is legal only if the resulting engine-chassis configuration is equivalent to a certified configuration of the same model year or newer as the chassis. If the vehicle chassis in question has been certified with gasoline, as well as diesel engines(as is common), such a conversion could be done legally."